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Home >> Mercedes Benz >> 2021 >> S500 >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine -- Mixture Formation (2 Of 3) -- 223 Chassis >> Testing & Repair >> Remove/Install Fuel Pressure Sensor >> Remove/Install Left Fuel Pressure Sensor - AR07.04-P-0201SC
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Remove/Install Left Fuel Pressure Sensor - AR07.04-P-0201SC

Engine 176 in model 223 

G16189992Courtesy of MERCEDES-BENZ USA
Fig 1: Left Fuel Pressure Sensor Components Location - Model 223 With Engine 176
G16189993Courtesy of MERCEDES-BENZ USA
DANGER Risk of explosion  caused by fuel igniting. Risk of injury  to skin and eyes caused by fuel spraying out at high pressure Keep all ignition sources out of hazard area.
Do not carry out any work on system when it is pressurized.
AS07.16-Z-0001-01A
DANGER Risk of explosion  caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.
AS47.00-Z-0001-01A
Topical note  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  General information on work on gasoline direct injection system   AH07.00-P-2000-01A
REMOVINGINSTALLING Remove/install     
1 Clamp off ground line of on-board electrical system battery (G1).   AR54.10-P-0051S
2 Remove left air filter housing. INSTALLATION IMPORTANT : Do not install upper engine cover until after the leak test. AR09.10-P-1151SC
3 Remove noise insulation (1).    
4 Remove fuel pressure via the service connection.   AR07.03-P-1460-01SC 
    TORQUE SPECIFICATION Dust protection cap to service connection *BA07.03-P-1005-01H 
    SPECIAL TOOL Pressure hose Fig 3
5 Disconnect cable tie (3). INSTALLATION IMPORTANT : Install new cable tie (3).  
6 Release and disconnect the electrical connector (2).    
7 Thoroughly clean the rail in the area of the fuel pressure/temperature sensor (B42/2). NOTES
Ensure absolute cleanliness when working on the high-pressure fuel circuit.
Use only lint-free cleaning cloths
High-pressure fuel circuit will otherwise be damaged.
Assembly cleaner
*BR00.45-Z-1028-04A 
8 Remove the fuel pressure/temperature sensor (B42/2). INSTALLATION IMPORTANT : Replace the fuel pressure/temperature sensor (B42/2).
IMPORTANT Collect exuded fuel using a suitable absorbent rag.
TORQUE SPECIFICATION Pressure transducer to fuel distributor
*BA07.52-P-1002-01J 
    SPECIAL TOOL Tool kit Fig 2
9 Install in the reverse order.    
INSPECT Check     
10 Check fuel high-pressure circuit for leak tightness.   AR07.03-P-1010-04MM 
WARNING Risk of burn injuries  , suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the hazard area. AS49.00-Z-0001-01A
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
11 Perform engine test run. While doing so, check engine for proper operation and leak tightness.    
INJECTION NOZZLES, INJECTION VALVES, LINES

Number Designation Engine 176
BA07.03-P-1005-01H Dust protection cap to service connection Nm 1
FUEL DISTRIBUTOR

Number Designation Engine 176
BA07.52-P-1002-01J Pressure transducer to fuel distributor Nm 37
Fig 2: Identifying Tool Kit (000 589 10 99 00)
G07492452Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Pressure Hose (119 589 04 63 00)
G07742723Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01