| |
Risk of explosion
caused by fuel igniting. Risk of injury
to skin and eyes caused by fue spraying out at high pressure |
Keep all ignition sources out of hazard area. Do not carry out any work on system when it is pressurized. |
AS07.16-Z-0001-01A |
| |
Risk of explosion
caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. |
No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A |
| |
Notes about Common-Rail components |
|
AH07.16-P-0002-01TX |
  |
Remove/install |
|
|
| 1 |
Remove high-pressure lines to fuel injectors. |
|
AR07.16-D-1003TSR |
| 2 |
Remove cable duct (7). |
|
AR15.18-D-0004-01TSR |
| |
|
M6 |
*BA00.10-N-1002-01A |
| 3 |
Disconnect electrical connector (4) at pressure regulating valve (10). |
|
|
| 4 |
Remove banjo bolt (3) of fuel return line (2). |
 Removal:
Use rags to catch escaping fuel
Seal rail (1) and fuel return line (2) using suitable 
stop plugs.
: Install new sealing rings. |
|
| |
|
Banjo bolt, return line to rail |
*BA07.16-N-1007-03TS |
| |
|
Record plug |
Fig 2 |
| 5 |
Remove screw (8). |
|
|
| 6 |
Remove high-pressure line (5) from rail (1). |
Seal connections at high-pressure line (5) and rail (1) using suitable
stop plugs.
Fuel system can otherwise be damaged.
|
|
| |
|
Union nut, high-pressure line for fuel system high pressure pump to rail |
*BA07.16-N-1006-03TS |
| |
|
Box wrench bit |
Fig 1 |
| |
|
Record plug |
Fig 2 |
| 7 |
Remove rail (1). |
To do this, remove screw/bolts (9). |
|
| |
|
Bolt, rail to cylinder head |
*BA07.16-N-1004-03TS |
| 8 |
Install in the reverse order |
|
|
 |
Check |
|
|
 |
Risk of accident
from vehicle starting off by itself when engine running. Risk of injury
(bruises and burns) resulting from working on the engine while it is being started or when it is running. |
Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A |
| 9 |
Check for leaktightness when engine is running. |
Visual inspection only. |
|