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Home >> Mini >> 2007 >> Cooper Base, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1220 (General Electrical System - Repair) >> 13 Plug Connection, Terminals, Fuse Box >> 61 13 ... Crimping Micro Quadlock System Contacts (MQS)
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61 13 ... Crimping Micro Quadlock System Contacts (MQS)

WARNING: This page is about a different car, the 2010 BMW 650i, 2009 BMW 650i, 2008 BMW 650i, 2007 BMW 650i, and 2006 BMW 650i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

To crimp MQS contacts, use pliers 61 4 321 (1) in conjunction with crimping head 61 4 324 (2) from crimping set 61 4 320  . See 61 4 320 CRIMPING SET WITH PLIERS

NOTE: Pliers (1) open automatically as far as they will go when handles are pressed together.
Fig 1: Identifying Pliers & Crimping Head
G04727516Courtesy of BMW OF NORTH AMERICA, INC.

Open pliers (1).

Fold up contact carrier (2).

Insert MQS contact (3) in contact carrier (2).

Fold back contact carrier (2).

Fig 2: Identifying Pliers, MQS Contact & Contact Carrier
G04727517Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Follow procedure for cutting and stripping insulation  from cables. See 61 13 CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES 

Close pliers (1) one notch.

Insert stripped cable (2).

Close pliers (1) fully.

Fig 3: Inserting Stripped Cable In Pliers
G04727518Courtesy of BMW OF NORTH AMERICA, INC.

Open pliers (1).

Open contact carrier (2) gently and carefully remove MQS contact.

NOTE: Check contact for correct crimping. See 61 13 CRIMPING STOP PARTS 
Fig 4: Identifying Contact Carrier & Pliers
G04727519Courtesy of BMW OF NORTH AMERICA, INC.