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Home >> Mini >> 2010 >> Cooper Base, 2D Hatchback, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 249 (Rear Axle - Repair - Convertible (R57)) >> General >> 41 00... Repair solution for straight shank/hexagon rivet nut
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41 00... Repair solution for straight shank/hexagon rivet nut

WARNING: This page is about a different variant/trim than selected.

Protection measures!

IMPORTANT: To prevent the material from tapering, do not drill out the rivet head.
  1. Carefully spot-drill rivet head with a larger drill bit/countersink
    Fig 1: Drilling Rivet Head Using Larger Drill Bit
    G05476737Courtesy of BMW OF NORTH AMERICA, INC.
    IMPORTANT: Avoid paintwork damage
  2. Knock rivet head away with a chisel
    Fig 2: Knocking Rivet Head Using Chisel
    G05476738Courtesy of BMW OF NORTH AMERICA, INC.
  3. Drive through rivet shank into cavity, remove if necessary
    Fig 3: Identifying Cavity Of Rivet Shank
    G05476739Courtesy of BMW OF NORTH AMERICA, INC.
  4. Clean component, eliminate paintwork damage if necessary
    Fig 4: Identifying Cavity
    G05476732Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank can be removed: 

    IMPORTANT: To avoid corrosion, stop chips/swarf by means of cavity sealing.
    Follow INSTRUCTIONS ON CORROSION PROTECTION .
  5. Preserving cavity
    Fig 5: Preserving Cavity
    G05476733Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank cannot be removed: 

    WARNING: Risk of injury!
    Observe notes on cavity foam.
    IMPORTANT: To avoid corrosion and rattling noises, stop chips/swarf and rivet nut shank with cavity foam.
    Remove foam remnants with isohexane (benzine).
    Fig 6: Preserving Cavity
    G05476733Courtesy of BMW OF NORTH AMERICA, INC.
  6. Stop rivet shank by means of specific foaming
  7. Set rivet nut with hand rivet gun
NOTE: Fit rivet nut as quickly as possibly, ideally before the cavity foam hardens.

Hexagon/straight shank rivet nut (up to thread M8) with hand rivet gun ZS308

IMPORTANT: Follow manufacturer's operating instructions.
Make sure rivet nut correctly contacts component.
NOTE: According to the manufacturer, the pictured tool is suitable up to an M8 thread.
Fig 7: Installing Rivet Nut Using Hand Rivet Gun
G05476734Courtesy of BMW OF NORTH AMERICA, INC.

Hexagon/straight shank rivet nut (up to thread M12) with hand rivet gun MB512 

IMPORTANT: Follow manufacturer's operating instructions.
Make sure rivet nut correctly contacts component.
Fig 8: Installing Rivet Nut With Hand Rivet Gun
G06850904Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: According to the manufacturer, the pictured tool is suitable up to an M12 thread.