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31 00... Notes On Repairing Threads

WARNING: This page does not describe the selected car, but rather 10 other vehicles, including the 2010 BMW 535xi, 2010 BMW 528xi, 2009 BMW 535xi, 2009 BMW 528xi, and 2008 BMW 535xi. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Install Heli-coil thread inserts so that they are flush with the original thread.
NOTE: Damaged threads in engine carrier may be repaired with Heli-coil thread inserts. Comply with the procedure described in the example.
Fig 1: Identifying Heli-coil Thread
G04726238Courtesy of BMW OF NORTH AMERICA, INC.

Procedure: 

  1. Create a clean core hole; if necessary, drill out screw remnants
    Fig 2: Drilling Out Screw
    G04726239Courtesy of BMW OF NORTH AMERICA, INC.
  2. Create locating thread for Heli-coil thread insert
    Fig 3: Applying Thread For Heli-coil Thread
    G04726240Courtesy of BMW OF NORTH AMERICA, INC.
  3. Pick out Heli-coil thread insert in accordance with the table and screw into the locating thread until flush with the original thread
    Fig 4: Identifying Heli-coil Thread
    G04726241Courtesy of BMW OF NORTH AMERICA, INC.
  4. Break drive pin and remove
    Fig 5: Removing Drive Pin
    G04726242Courtesy of BMW OF NORTH AMERICA, INC.