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31 00 ... Notes On Repairing Threads

WARNING: This page is about a different car, the 2007 BMW 550i and 2006 BMW 550i. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Install Helicoil thread inserts so that they are flush with the original thread.
NOTE: Damaged threads in engine carrier may be repaired with Helicoil thread inserts. Comply with the procedure described in the example.
Fig 1: Identifying Helicoil Thread Inserts
G04749226Courtesy of BMW OF NORTH AMERICA, INC.

Procedure: 

  1. Create a clean core hole; if necessary, drill out screw remnants
    Fig 2: Creating Clean Core Hole
    G04760319Courtesy of BMW OF NORTH AMERICA, INC.
  2. Create locating thread for Helicoil thread insert
    Fig 3: Creating Locating Thread For Helicoil Thread Insert
    G04760320Courtesy of BMW OF NORTH AMERICA, INC.
  3. Pick out Helicoil thread insert in accordance with the table and screw into the locating thread until flush with the original thread
    Fig 4: Repairing Threads Using Helicoil Thread Insert
    G04760321Courtesy of BMW OF NORTH AMERICA, INC.
  4. Break drive pin and remove
    Fig 5: Removing Drive Pin
    G04760322Courtesy of BMW OF NORTH AMERICA, INC.