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61 13 ... Crimping Optical Fibres

WARNING: This page is about a different car, the 2008 BMW Alpina and 2007 BMW Alpina. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

To crimp optical fibres, use pliers 61 4 321 (1) in conjunction with crimping head 61 4 323 (2) from crimping set 61 4 320  .

NOTE: Pliers (1) open automatically as far as they will go when handles are pressed together.
Fig 1: Identifying Pliers And Crimping Head
G04727520Courtesy of BMW OF NORTH AMERICA, INC.

Move contact guide by means of stop lever (1) into corresponding position (pin contact or jack).

Fig 2: Identifying Contact Guide Means Of Stop Lever
G04727521Courtesy of BMW OF NORTH AMERICA, INC.

Open pliers (2).

Place pin contact or jack (1) in crimping head and secure with locking lever (3).

Fig 3: Identifying Open Pliers And Locking Lever
G04727522Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Follow procedure for cutting and stripping insulation from optical fibres.

Insert stripped optical fibre (1) as far as it will go into pin contact or jack (2).

Close pliers (3) fully.

Open pliers (3) and locking lever (4).

Remove optical fibre (1).

Fig 4: Identifying Close Pliers And Locking Lever
G04727523Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Make sure optical fibre is correctly seated in jack.

Right (A) 

End of optical fibre (1) must be flush with tip of pin contact (2).

Wrong (B) 

End of optical fibre (1) is not flush with tip of pin contact (2).

Fig 5: Identifying End Of Optical Fibre And Tip Of Pin Contact
G04727524Courtesy of BMW OF NORTH AMERICA, INC.