61 13... Opening plug housings and removing contacts of different plug systems: Notes

WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2010 BMW 528xi, 2010 BMW 528i, 2009 BMW 528xi, 2009 BMW 528i, and 2008 BMW 528xi. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

61 0 300
61 0 400
61 1 100
61 1 150

SPECIAL TOOLS REFERENCE

Abbreviations of contacts and what they mean:
ELA	Strand seal
D 1.5 / 2.5 / 3.5	Round contacts of 1.5 mm, 2.5, or 3.5 mm diameter
MDK	Miniature double flat spring contact
JPT	Junior Power Timer
DFK	Double flat spring contacts
Elo	Electronic contacts
Elo Power	Electronic contacts for heavy load
MQS	Micro Quadlock System
MPQ	Micro Power Quadlock
MLK	Mini laminated contact
SLK	Sensor laminated contact
MLK	Mini laminated contact
Mcon	Multi contact

IMPORTANT:

The contacts can be changed on ultrasonically welded plugs (1).

Ultrasonically welded plugs (1) must be replaced completely.

Ultrasonic-welded connectors (1) can be identified by the welds (2) on their longitudinal side.

Fig 1: Identifying Ultrasonic-Welded Connectors

Courtesy of BMW OF NORTH AMERICA, INC.

NOTE: Special tools referred to in the repair instructions below are contained in the following special tool kits:

Release and press-out tool 61 1 150
is replaced from 09/2005 by 61 0 300 (BMW) and 61 0 400 (MINI)
Release and press-out tool 61 1 100 (engine)

Index of connectors: