61 13... Special tools for wiring harness repairs

WARNING: This page does not describe the selected car, but rather 21 other vehicles, including the 2017 BMW 550i GT xDrive, 2017 BMW 535i GT xDrive, 2017 BMW 535i GT, 2016 BMW 550i GT xDrive, and 2016 BMW 535i GT xDrive. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required:

Repair range, vehicle electrical system

Single parts for wiring harness repairs*

* Sourcing reference: BMW Parts Department

Fig 1: Identifying Special Tools

Courtesy of BMW OF NORTH AMERICA, INC.

Release and press-out tool

Special tool 61 0 300
Special tool 61 0 400 (MINI N12/N14)
Special tool 61 1 100 (engine)

Handling:

Notes for OPENING CONTACTS AND LOCKS of different plug contact systems.

Fig 2: Identifying Press-Out Tool
Courtesy of BMW OF NORTH AMERICA, INC.

Cutting to length and stripping insulation from cables

Wire stripper MultiStrip10*

* Sourcing reference BMW Workshop Equipment Catalogue

Handling:

CUTTING CABLES TO LENGTH AND STRIP INSULATION

Fig 3: Identifying Crimping Tool
Courtesy of BMW OF NORTH AMERICA, INC.

Crimping stop parts (small contacts) and butt connectors

Special tool 61 4 320

Fig 4: Identifying Crimping Stop Parts
Courtesy of BMW OF NORTH AMERICA, INC.
1. Tool without crimping head
2. Crimping head (STRIPPING INSULATION AND CUTTING FIBRE-OPTIC CABLES TO LENGTH)
3. Crimping head (CRIMPING FIBRE-OPTIC CABLE CONTACTS)
4. Crimping head (CRIMPING MQS CONTACTS)
5. Crimping head (CRIMPING MPQ CONTACTS)
6. Replacement blade (face-cutting fibre-optic cables)
7. Replacement blade with tool (insulation stripping unit)
8. Universal crimping head

Crimping stop parts (large contacts) and butt connectors

Special tool 61 0 200 (crimping set)
Special tool 61 0 210 (matrix set SLK 8)
Special tool 61 0 220 (matrix set SLK 2.8)
Special tool 61 0 230 (matrix set MAK 8/DFK4)
Special tool 61 0 240 (butt connector 4.0 - 6.0 mm² )

Fig 5: Identifying Crimping Tool Parts
Courtesy of BMW OF NORTH AMERICA, INC.