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Home >> Mini >> 2012 >> Cooper Base, 2D Convertible, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 967 (General Electrical System - Repair Instructions) >> Plug Connection, Terminals, Fuse Box >> 61 13... Crimping Micro Power Quadlock contacts (MPQ)
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61 13... Crimping Micro Power Quadlock contacts (MPQ)

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

Special tools required: 

To crimp MPQ contacts, use pliers 61 4 321 (1) in conjunction with crimping head 61 4 325 (2) from crimping set 61 4 320.

NOTE: Pliers (1) open automatically as far as they will go when handles are pressed together.
Fig 1: Identifying Crimping Set (Pliers And Crimping Head)
G03154365Courtesy of BMW OF NORTH AMERICA, INC.

Open pliers (1).

NOTE: Place contact (2) with utmost care in designated nest (observe cable cross-section) in crimping head (3). Make sure it is exactly positioned.

Place MPQ contact (2) in crimping head (3).

Close pliers (1) one notch.

Fig 2: Placing MPQ Contact In Crimping Head
G03154366Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Follow procedure for cutting and stripping insulation from cables.

Insert stripped cable (2).

Close pliers (1) fully.

Open pliers (1) and remove cable (2).

NOTE: Check contact for correct crimping.
Fig 3: Cutting Cable
G03154367Courtesy of BMW OF NORTH AMERICA, INC.