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Home >> Mini >> 2012 >> Cooper Base, 2D Convertible, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 967 (General Electrical System - Repair Instructions) >> Plug Connection, Terminals, Fuse Box >> 61 13... Crimping annular contacts
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61 13... Crimping annular contacts

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2003 BMW 540i, 2002 BMW 540i, 2001 BMW 540i, 2000 BMW 540i, and 1999 BMW 540i. However, it is still accessible from the selected car via links, so may be relevant.

Crimping pliers from repair kit 1 are used to crimp annular contacts.

Fig 1: Identifying Special Tool For Crimping Annular Contacts
G03154372Courtesy of BMW OF NORTH AMERICA, INC.

Open crimping pliers (1).

NOTE: Place contact (2) in designated nest (observe wire cross section) with particular care. Make sure it is exactly positioned.

Insert annular contact (2) in crimping pliers (1).

Close crimping pliers (1) gently and keep closed.

Fig 2: Inserting Annular Contact In Crimping Pliers
G03154373Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Follow procedure for cutting and stripping insulation from cables.
Feed stripped cable (1) into annular contact (2) completely.
Close crimping pliers (3) fully.
Open crimping pliers (3) and remove cable (2).
NOTE: Check contact for correct crimping.
Fig 3: Cutting Cable
G03154374Courtesy of BMW OF NORTH AMERICA, INC.