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41 00... Installation solution for straight shank/hexagon rivet nut

WARNING: This page is about a different car, the 2009 BMW 550i and 2008 BMW 550i. However, it is still accessible from the selected car via links, so may be relevant.

Protection measures! 

Straight shank rivet nut: 

IMPORTANT: Risk of damage!
Failure to comply with these instructions may result in the drill bit slipping and causing significant paintwork damage.
  1. Mark position of bore and then punch-mark component
    Fig 1: Identifying Punch-Mark On Components
    G05477070Courtesy of BMW OF NORTH AMERICA, INC.
    IMPORTANT: If the determined drill bit diameter is not observed:
    • the knurling on the straight shank rivet nut is rendered useless
    • the component will be damaged when the straight shank rivet nut is inserted

    Determining suitable drill bit: 

    Depending on the rivet nut shank diameter, the next drill bit diameter higher (5/10 step) can be used.

    E.g. with a shank diameter of 10.1 mm, the 10.5 mm drill bit can be used. The 11.0 mm drill bit must not be used.

  2. Drill bore with determined drill bit and deburr, pilot-drill with a smaller drill bit if necessary
    Fig 2: Drilling Bore
    G05477071Courtesy of BMW OF NORTH AMERICA, INC.
  3. Clean component, eliminate paintwork damage if necessary
    Fig 3: Clean Component
    G05477072Courtesy of BMW OF NORTH AMERICA, INC.
    IMPORTANT: To avoid corrosion, stop chips/swarf by means of cavity sealing.
    Follow instructions on corrosion protection  .
  4. Preserving cavity
    IMPORTANT: Follow manufacturer's operating instructions.
    Make sure straight shank rivet nut correctly contacts component.
  5. Set straight shank rivet nut with hand rivet gun
    NOTE: According to the manufacturer, the pictured tool is suitable up to an M8 thread.
    Fig 4: Setting Straight Shank Rivet Nut With Hand Rivet Gun
    G05477074Courtesy of BMW OF NORTH AMERICA, INC.

Hexagon rivet nut (up to M8 thread): 

IMPORTANT: Follow manufacturer's operating instructions.
Make sure hexagon rivet nut correctly contacts component.
  1. Set hexagon rivet nut with hand rivet gun
    NOTE: According to the manufacturer, the pictured tool is suitable up to an M8 thread.
    Fig 5: Setting Straight Shank Rivet Nut With Hand Rivet Gun
    G05477074Courtesy of BMW OF NORTH AMERICA, INC.

Hexagon rivet nut (from M10 thread): 

IMPORTANT: Ensure correct screw length. The complete thread length of the rivet nut must be used for installation.
Make sure hexagon rivet nut correctly contacts component.
Replace screw after use.
  1. Insert screw (tensile strength min. 10.9) with body washer into hexagon rivet nut
  2. Insert hexagon rivet nut into pre-punched hexagon hole and install by turning screw

Notes on installation: 

Rivet nut is upset (screw very difficult to move).

Rivet nut is contracted (screw comparatively easy to move).

Rivet nut is pressed onto the component (screw slowly becomes difficult to move). Procedure is finished with the fitting of the relevant component and its tightening torque.

Fig 6: Identifying Rivet Nut
G05477076Courtesy of BMW OF NORTH AMERICA, INC.