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31 00... Notes On Repairing Threads

WARNING: This page is about a different car, the 2010 BMW M5, 2009 BMW M5, 2008 BMW M5, 2007 BMW M5, and 2006 BMW M5. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: Install Heli-coil thread inserts so that they are flush with the original thread.
NOTE: Damaged threads in engine carrier may be repaired with Heli-coil thread inserts. Comply with the procedure described in the example.
Fig 1: Identifying Damaged Thread
G04726238Courtesy of BMW OF NORTH AMERICA, INC.

Procedure: 

  1. Create a clean core hole; if necessary, drill out screw remnants
    Fig 2: Creating Clean Core Hole
    G04726239Courtesy of BMW OF NORTH AMERICA, INC.
  2. Create locating thread for Heli-coil thread insert
    Fig 3: Creating Heli-Coil Thread
    G04726240Courtesy of BMW OF NORTH AMERICA, INC.
  3. Pick out Heli-coil thread insert in accordance with the table and screw into the locating thread until flush with the original thread
    Fig 4: Creating Heli-Coil Thread
    G04726241Courtesy of BMW OF NORTH AMERICA, INC.
  4. Break drive pin and remove
    Fig 5: Identifying Break Drive Pin
    G04726242Courtesy of BMW OF NORTH AMERICA, INC.