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Home >> Mini >> 2017 >> Cooper Base, 2D Hatchback, Automatic Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 17 (Body - Repair -- F55) >> Body, General >> 41 00... Repair solution for straight shank/hexagon rivet nut
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41 00... Repair solution for straight shank/hexagon rivet nut

WARNING: This page is about a different variant/trim than selected.

Protective measures! 

IMPORTANT: To prevent the material from tapering, do not drill out the rivet head.
  1. Carefully spot-drill rivet head with a larger drill bit/countersink
    Fig 1: Spot-Drilling Rivet Head
    G09850073Courtesy of BMW OF NORTH AMERICA, INC.
    IMPORTANT: Avoid paint damage
  2. Knock rivet head away with a chisel
    Fig 2: Removing Rivet Head Using Chisel
    G09850074Courtesy of BMW OF NORTH AMERICA, INC.
  3. Punch through rivet shank into cavity, remove if necessary
    Fig 3: Removing Rivet
    G09850075Courtesy of BMW OF NORTH AMERICA, INC.
  4. Clean component, eliminate paint damage if necessary
    Fig 4: Cleaning Bore Area
    G09850076Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank can be removed: 

    IMPORTANT: To avoid corrosion, stop chips/shavings with cavity sealant.

    Follow NOTES ON CORROSION PROTECTION .

  5. Preserving cavity
    Fig 5: Preserving Cavity
    G09850041Courtesy of BMW OF NORTH AMERICA, INC.

    If the rivet shank cannot be removed: 

    WARNING: Injury hazard!
    Observe NOTES ON CAVITY FOAM .
    IMPORTANT: To avoid corrosion and rattling noises, stop chips/shavings and rivet nut shank with cavity foam.
    Remove foam remnants with isohexane (cleaning benzene).
    Fig 6: Preserving Cavity
    G05476733Courtesy of BMW OF NORTH AMERICA, INC.
    1. 5. Stop rivet shank by means of specific foaming
  6. Set rivet nut with hand rivet gun
    NOTE: Fit rivet nut as quickly as possibly, ideally before the cavity foam hardens.

    Hexagon/straight shank rivet nut (up to thread M8) with hand rivet gun ZS308 

    IMPORTANT: Follow manufacturer's operating instructions.
    Make sure rivet nut correctly contacts component.
    Fig 7: Installing Rivet Nut Using Hand Rivet Gun
    G09850042Courtesy of BMW OF NORTH AMERICA, INC.
    NOTE: According to the manufacturer, the pictured tool is suitable up to an M8 thread.

    Hexagon/straight shank rivet nut (up to thread M12) with hand rivet gun MB512 

    IMPORTANT: Follow manufacturer's operating instructions.
    Make sure rivet nut correctly contacts component.
    Fig 8: Installing Rivet Nut With Hand Rivet Gun
    G09850043Courtesy of BMW OF NORTH AMERICA, INC.
    NOTE: According to the manufacturer, the pictured tool is suitable up to an M12 thread.