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Home >> Mitsubishi >> 2004 >> Outlander LS, AWD >> Repair and Diagnosis >> Engine Performance >> System >> Fuel Supply >> On-Vehicle Service >> Fuel Level Sensor Replacement < AWD >
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Fuel Level Sensor Replacement < AWD >

  1. Remove the rear seat cushion assembly (Refer to REAR SEAT ASSEMBLY ).
  2. Fuel pump connector disconnection (Refer to ON-VEHICLE SERVICE ).
  3. Remove the service hole cover mounting screws and remove the service hole cover.
    Fig 1: Removing Service Hole Cover Mounting Screws And Remove Service Hole Cover
    G00877805Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  4. Disconnect the fuel level sensor assembly harness connector and fuel suction tube.
    Fig 2: Disconnecting Fuel Level Sensor Assembly Harness Connector And Fuel Suction Tube
    G00877806Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: Pay attention not to damage the sensor unit and the float of the fuel level sensor assembly when withdrawing it from the service hole.
  5. Remove the fuel level sensor assembly mounting nuts and remove the fuel level sensor assembly from service hole.
    Fig 3: Removing Fuel Level Sensor Assembly
    G00877807Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  6. Check the fuel level sensor assembly (Refer to FUEL LEVEL SENSOR CHECK < AWD > ).
    NOTE: If the standard resistance value or height of the float are out of standard value, replace the fuel level sensor assembly with a new one.
    CAUTION: Pay attention not to damage the sensor unit and the float of the fuel level sensor assembly when inserting it from the service hole.
  7. Install the fuel level sensor assembly to the fuel tank through the service hole, and tighten the mounting nuts to the specified torque.

    Tightening torque: 2.5 +/- 0.4 N.m (22 +/- 4 in-lb) 

    Fig 4: Installing Fuel Level Sensor Assembly
    G00877808Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    Fig 5: Tightening Mounting Nuts
    G00877809Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  8. Connect the fuel level sensor assembly harness connector and fuel suction tube.
    Fig 6: Connecting Fuel Level Sensor Assembly Harness Connector And Fuel Suction Tube
    G00877810Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  9. Tighten the service hole cover mounting screws and install the service hole cover.
  10. Install the rear seat cushion assembly (Refer to REAR SEAT ASSEMBLY ).
    Fig 7: Tightening Service Hole Cover Mounting Screws
    G00877811Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
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