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Engine Control Module Reprogramming For Throttle Hesitation (TSB-07-13-007)

Publication date: 2007-07-01
Reference number: TSB-07-13-007

ENGINE CONTROL MODULE REPROGRAMMING FOR THROTTLE HESITATION

ENGINE CONTROL MODULE REPROGRAMMING FOR THROTTLE HESITATION

TECHNICAL SERVICE BULLETIN

Reference Number(s): TSB-07-13-007, Date of Issue:  July, 2007
MITSUBISHI: 2007 Outlander

PURPOSE

Affected vehicles have incorrect parameters in the Engine Control Module (ECM) software that may cause the feeling of a hesitation or throttle lag. The condition is mostly noticed when depressing the accelerator at slow speeds following a deceleration, as in accelerating after making a turn.

IMPORTANT: THIS REPROGRAMMING PROCEDURE MUST  BE COMPLETED AT THE SAME TIME AS TSB 07-23-006 FOR REPROGRAMMING THE TRANSMISSION CONTROL MODULE. WHEN YOU HAVE COMPLETED THE STEPS FOR THIS REPROGRAMMING PROCEDURE, DO NOT  DISCONNECT THE SCAN TOOL AND IMMEDIATELY BEGIN THE PROCEDURES FROM TSB 07-23-006.

Reprogram the ECM as described in this bulletin. See the chart under  AFFECTED VEHICLES CHART   below to assist in determining if a vehicle requires reprogramming. Then refer to the attachments on page 12 for information on software part numbers for confirmation of to which level the control unit is programmed. 

AFFECTED VEHICLES

2007 Outlander. See chart below for specific vehicle production dates.

AFFECTED VEHICLES CHART

Control Unit Specification Built Prior to First VIN (last 8)
ECM  FED 2WD May 28, 2007 7Z021125
CA 2WD June 1, 2007 7Z021522
FED 4WD May 31, 2007 7Z021383
CA 4WD June 1, 2007 7Z021534
TCM  ALL May 31, 2007 7Z021366
NOTE: ALL VEHICLES BUILT PRIOR TO MAY 28 REQUIRE REPROGRAMMING OF THE ECM.

ALL VEHICLES BUILT STARTING JUNE 1, 2007 WILL ALREADY BE PROGRAMMED TO THE LATEST SPECIFICATION. DO NOT REPROGRAM THESE VEHICLES.

REQUIRED OPERATIONS

The following equipment is needed to reprogram the ECM. 

If an affected vehicle has a Service Engine Soon (SES) lamp illuminated and DTCs listed in the ECM memory (before reprogramming), follow diagnostic instructions for the applicable DTCs per the service manual information. Do not reprogram either control module until the reason for DTCs being set is corrected.

  1. Check the underside of the hood to verify that there is no label previously installed to indicate that this reprogramming has already been done.

    For MEDIC II users only: (MUT III users  go to step  5)

  2. Verify that the MEDIC II is at version 4.0A and at download MM160 or higher.

    If your MEDIC II Down-load is below MM160  , update your MEDIC II as follows.

    Fig 1: MEDIC II Screen Display - Version & Download Numbers
    G05147725Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  3. On the MEDIC-II main screen, click on "Maintenance".
    Fig 2: MEDIC II Screen Display - Maintenance
    G05147726Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  4. Click on "Download". After the download completes, click on "Cancel" to exit the "Maintenance" window.

    GO TO THE REPROGRAMMING PROCEDURE  .

    Fig 3: MEDIC II Screen Display - Download
    G05147727Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  5. Scan Tool Viewer (STV) ONLY (MEDIC-II USERS go to the  REPROGRAMMING PROCEDURE  ).  Verify that your MUT-III has the most current version of the reprogramming database:
    1. Select "Special Function", then select "ECU Reprogramming."
    2. Select "Database File Display." The database version is displayed in the top right corner of the screen. Make sure the database version is N07061 or greater. 
    3. If the database version is N07061 or greater, reprogram the PCM as described in the Programming Procedure  .
    4. If the database version is less than N07061  , you must transfer the new reprogramming data from the Reflash Update CD 08/07  to the MUT-III hard drive as follows:
      1. Install Reflash Update CD 08/07  into the PC's DVD-ROM drive.
      2. Follow the instructions on the screen. The system will automatically transfer the reprogramming data onto the PC's hard drive.
      3. Continue to the Reprogramming Procedure.
        Fig 4: MEDIC II Screen Display - Reflash Update CD 08/07
        G05147728Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

REPROGRAMMING PROCEDURE

CAUTION: BATTERY VOLTAGE (AS MEASURED AT THE BATTERY POSTS WITHOUT ELECTRICAL LOAD) MUST BE KEPT AT 12.4V OR HIGHER IN ORDER TO REPROGRAM THE TCM. MEASURE THE BATTERY VOLTAGE AND CHARGE AS NECESSARY. DURING REPROGRAMMING, A BATTERY CHARGER SHOULD BE CONNECTED TO THE VEHICLE'S BATTERY DURING THE REPRGRAMMING PROCEDURE. DO NOT ALLOW THE BATTERY CHARGER TO TIME OUT
NOTE: VCI Stand-alone reprogramming is not available for this procedure. The MUT-III laptop and the VCI must remain connected for the entire procedure.

Connect the equipment as follows: 

Connect the USB cable to the VCI.

When the laptop displays the MUT-III main screen, connect the USB cable to the laptop. Connect the MUT-III main harness with the blue DLC connection to the VCI.

Connect the blue connector of the MUT-III main harness to the vehicle's data link connector. Turn the VCI power switch ON. Verify that the indicator lamp in the upper right corner of the screen is green.

NOTE: If the USB cable is disconnected during this procedure, a warning message will display. Close the message display by clicking on the OK button and check USB connections.
Fig 5: Connecting Blue Connector Of MUT-III Main Harness To Vehicle's Data Link Connector
G05147729Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAUTION: DO NOT DISTURB THE HARNESS CABLES OR CONNECTIONS. INTERRUPTION DURING THE REPROGRAMMING PROCESS COULD CAUSE THE CONTROL UNIT TO LOSE DATA OR PREVENT FUTURE REPROGRAMMING.

ECM Reprogramming

  1. Conduct the following steps to reprogram the ECM.
    1. Turn the ignition key or knob (F.A.S.T. equipped) to the ON position. If the vehicle is equipped with the F.A.S.T. System, the fob must remain in the vehicle for the entire procedure.
    2. Select "Special Function."
      Fig 6: MEDIC II Screen Display - Special Function
      G05147730Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    3. Select "ECU reprogramming."
      Fig 7: MEDIC II Screen Display - ECU Reprogramming
      G05147731Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    4. Select "Automatic Reprogramming (CAN)."
      Fig 8: MEDIC II Screen Display - Automatic Reprogramming (CAN)
      G05147732Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    5. Click on the car icon at the bottom of the page.
      Fig 9: MEDIC II Screen Display - Car Icon
      G05147733Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    6. Click on the Eraser Icon at the bottom of the page.

      Select VIN by clicking on the button.

      Fig 10: MEDIC II Screen Display - Eraser Icon
      G05147734Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    7. Click on the icon in the lower RH corner of the screen to have the MUT III automatically read the VIN. If a message appears saying that the VIN cannot be input automatically, manually type the 17 digit VIN into the VIN field.

      Make sure the VIN is correct and click on the check mark.

      Fig 11: MEDIC II Screen Display - VIN Number
      G05147735Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    8. If it was not completed automatically, input the vehicle class. Click on the CLASS button, select the appropriate class from the menu and then click the check mark at the bottom of the page. Vehicle class can be found on the Vehicle Information Code Plate riveted to the base of the RH b-pillar (see photo below). The class is part of the model code.

      Click the check mark to enter the class. Confirm that all of the data is correctly entered and click the check mark at the bottom of the page

      Fig 12: MEDIC II Screen Display - Class
      G05147736Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
      Fig 13: MEDIC II Screen Display - Model Code
      G05147737Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    9. MFI should already be highlighted. If not, click on it to highlight it.

      Click on the check mark at the bottom of the page.

      Fig 14: MEDIC II Screen Display - Check Mark
      G05147738Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    10. A message will advise you that the system will "Automatic Search the data."

      Click on the check mark to continue.

      Fig 15: MEDIC II Screen Display - Automatic Search Data
      G05147739Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
      NOTE: If this screen does not  appear, continue with step k.

      If the ECM is already reprogrammed for this concern, this screen will display. If this message displays, do not continue with this reprogramming procedure. Review the AFFECTED VEHICLES CHART  and the charts in Attachment 1  of this TSB to determine if this vehicle may have been partially or completely updated. If the chart indicates that the TCM may still need updating, procede to TSB-07-23-006  to conduct TCM reprogramming.

      Fig 16: MEDIC II Screen Display - Complete Reprogramming
      G05147740Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

      Click the check mark to clear the window, then click on the Home icon at the lower left corner of the screen to return to the System Select main page.

      It is possible that the ECM has the latest software update, but the TCM may still be to the old specification and needs reprogramming. Ensure if the TCM has not been programmed, and continue with the steps on  TSB-07-23-006  if necessary. 

    11. The CAN database screen will display.

      (If more than one row is displayed in the table, select the appropriate ECM part number.)

      Click on the check mark to continue.

      Fig 17: MEDIC II Screen Display - Check Mark
      G05147741Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    12. Click on the check mark to begin reprogramming.
      NOTE: It will take up to 5 minutes to complete the reprogramming.
      Fig 18: MEDIC II Screen Display - Reprogramming
      G05147742Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
      CAUTION: The Daytime Running Lights and both the engine and condenser fans will automatically be turned on during reprogramming. Care should be taken to insure nothing gets caught in the moving blades. The radio will be turned off and you will also hear a chime in the interior for a short period of time. These are normal conditions.
    13. This message will display when the ECM reprogramming is successfully completed. Record the S/W (Software) Part No. and compare it to the "New Part No." in the table in attachment 1 at the end of this TSB.
      Fig 19: MEDIC II Screen Display - Completed
      G05147743Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

      Click the check mark and you will be returned to the "ECU Reprogramming" page.

      Refer to the the AFFECTED VEHICLES CHART  and the charts in Attachment 1  of this TSB. If the TCM does not require  reprogramming, continue with Step 2. If the TCM does require  reprogramming, conduct reprogramming according to the steps on TSB-07-23-006 .

  2. Turn the ignition key/knob to the OFF position, wait approximately 10 seconds, then turn it back on.
  3. Using the MUT III, check and erase ALL DTCs from all systems as follows.
    1. Select "Special Function."
      Fig 20: MEDIC II Screen Display - Special Function
      G05147744Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    2. Select "All DTCS," then select READ AND ERASE ALL DTCS.
      Fig 21: MEDIC II Screen Display - All DTCS
      G05147745Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    3. Inspect the list on the left side of the screen and ensure that the correct options ONLY are checked. DTCs will be set if the the options are incorrectly entered.

      Note that the selctions for ABC/ASC/ASTC and for FAST/IMMOB/KEYLESS are underlined. Certain models require you to select the correct optional equipment. Clcik on the underlined term and if given a selection, check the correct option from the list.

      Click the check mark at the bottom of the page for DTC reading and erasing to begin.

      Fig 22: MEDIC II Screen Display - FAST/IMMOB/KEYLESS
      G05147746Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  4. If DTCs remain, diagnose and repair the condition as per the Service Manual. If no additional DTCs are listed, click the check mark to clear the window and then click the Home icon in the lower left of the screen to return to the main menu.
    IMPORTANT: THIS REPROGRAMMING PROCEDURE MUST  BE COMPLETED AT THE SAME TIME AS TSB 07-23-006 FOR REPROGRAMMING THE TRANSMISSION CONTROL MODULE. WHEN YOU HAVE COMPLETED THE STEPS FOR THIS REPROGRAMMING PROCEDURE, DO NOT  DISCONNECT THE SCAN TOOL AND IMMEDIATELY BEGIN THE PROCEDURES FROM TSB 07-23-006.
  5. Using a ball-point pen, enter the appropriate Engine Control Module (ECM) part number, vendor number, ROM ID#, this technical service bulletin number (TSB-07-13-007)  , your dealer code, and the current date on the Engine Compartment / Control Module Label (p/n MSSF-024G-00). The label is available from your facing PDC.
    Fig 23: Identifying Authorized Modifications Label
    G05147747Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

    The Control Unit Label is NOT used for this reflash. It should be discarded. 

  6. Carefully remove all dirt and oil from a vacant area near the VECI label on the underside of the hood, and affix the Engine Compartment Label (LH side, above) to that area.

PARTS INFORMATION

Use the Genuine Mitsubishi Parts listed below.

PARTS INFORMATION CHART

Description Model Part Number
Label, Engine Compartment All MSSF-024G-00

WARRANTY INFORMATION

ECM & TCM Reflash 

Nature Code: 05H Cause Code:  605

Labor Operation No.  Select only ONE applicable operation number that aligns with the actual reprogramming peformed.

WARRANTY INFORMATION CHART

(ECM & TCM):  13850192 Time Allowance:  0.4 hr.
(ECM Only):  13850191 Time Allowance:  0.3 hr.

Warranty Coverage:  8 years/80,000 miles

Special Warranty Information:  Normal warranty procedures apply.

Attachment 1

Fig 24: ECM & TCM Reprogramming Charts
G05147748Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.