BASIC INSPECTION : Special Repair Requirement
- INSPECTION START
- Check service records for any recent repairs that may indicate a related malfunction, or a current need for scheduled maintenance.
- Open engine hood and check the following:
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
- Hoses and ducts for leakage
- Air cleaner clogging
- Gasket
- Check that electrical or mechanical loads are not applied.
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF.
- Steering wheel is in the straight-ahead position, etc.
- Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Check that engine stays below 1,000 RPM.
- Run engine at approximately 2,000 RPM for approximately 2 minutes under no load.
- Check that no DTC is displayed with CONSULT-III or GST.
Are any DTCs detected?
YES: Go to 2.
NO: Go to 3.
- REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnosis Procedure.
Go to 3
- CHECK IDLE SPEED
- Run engine at approximately 2,000 RPM for approximately 2 minutes under no load.
- Rev engine (2,000 to 3,000 RPM) two or three times under no load, then run engine at idle speed for approximately 1 minute.
- Check idle speed.
For procedure, refer to "IDLE SPEED : SPECIAL REPAIR REQUIREMENT ".
For specification, refer to "IDLE SPEED ".
Is the inspection result normal?
YES: Go to 10.
NO: Go to 4.
- PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
- Stop engine.
- Perform "ACCELERATOR PEDAL RELEASED POSITION LEARNING : SPECIAL REPAIR REQUIREMENT ".
Go to 5.
- PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform "THROTTLE VALVE CLOSED POSITION LEARNING : SPECIAL REPAIR REQUIREMENT ".
Go to 6.
- PERFORM IDLE AIR VOLUME LEARNING
Perform "IDLE AIR VOLUME LEARNING : SPECIAL REPAIR REQUIREMENT ".
Is Idle Air Volume Learning carried out successfully?
YES: Go to 7.
NO: Follow the instruction of Idle Air Volume Learning. Then Go to 4.
- CHECK IDLE SPEED AGAIN
- Start engine and warm it up to normal operating temperature.
- Check idle speed.
For procedure, refer to "IDLE SPEED : SPECIAL REPAIR REQUIREMENT ".
For specification, refer to "IDLE SPEED ".
Is the inspection result normal?
YES: Go to 10.
NO: Go to 8.
- DETECT MALFUNCTIONING PART
Check the Following.
- Check camshaft position sensor (PHASE) and circuit. Refer to "DTC LOGIC ".
- Check crankshaft position sensor (POS) and circuit. Refer to "DTC LOGIC ".
Is the inspection result normal?
YES: Go to 9.
NO: Repair or replace. Then Go to 4.
- CHECK ECM FUNCTION
- Substitute with a non-malfunctioning ECM to check ECM function. (ECM may be the cause of a incident, although this is rare.)
- Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : SPECIAL REPAIR REQUIREMENT ".
Go to 4.
- CHECK IGNITION TIMING
- Run engine at idle.
- Check ignition timing with a timing light.
For procedure, refer to "IGNITION TIMING : SPECIAL REPAIR REQUIREMENT ".
For specification, refer to "IGNITION TIMING ".
Is the inspection result normal?
YES: Go to 19.
NO: Go to 11.
- PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
- Stop engine.
- Perform "ACCELERATOR PEDAL RELEASED POSITION LEARNING : SPECIAL REPAIR REQUIREMENT ".
Go to 12.
- PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform "THROTTLE VALVE CLOSED POSITION LEARNING : SPECIAL REPAIR REQUIREMENT ".
Go to 13.
- PERFORM IDLE AIR VOLUME LEARNING
Perform "IDLE AIR VOLUME LEARNING : SPECIAL REPAIR REQUIREMENT ".
Is Idle Air Volume Learning carried out successfully?
YES: Go to 14.
NO: Follow the instruction of Idle Air Volume Learning. Then Go to 4.
- CHECK IDLE SPEED AGAIN
- Start engine and warm it up to normal operating temperature.
- Check idle speed.
For procedure, refer to "IDLE SPEED : SPECIAL REPAIR REQUIREMENT ".
For specification, refer to "IDLE SPEED ".
Is the inspection result normal?
YES: Go to 15.
NO: Go to 17.
- CHECK IGNITION TIMING AGAIN
- Run engine at idle.
- Check ignition timing with a timing light.
For procedure, refer to "IGNITION TIMING : SPECIAL REPAIR REQUIREMENT ".
For specification, refer to "IGNITION TIMING ".
Is the inspection result normal?
YES: Go to 19.
NO: Go to 16.
- CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to "REMOVAL AND INSTALLATION ".
Is the inspection result normal?
YES: Go to 17.
NO: Repair the timing chain installation. Then Go to 4.
- DETECT MALFUNCTIONING PART
Check the following.
- Check camshaft position sensor (PHASE) and circuit. Refer to "DTC LOGIC ".
- Check crankshaft position sensor (POS) and circuit. Refer to "DTC LOGIC ".
Is the inspection result normal?
YES: Go to 18.
NO: Repair or replace. Then Go to 4.
- CHECK ECM FUNCTION
- Substitute with a non-malfunctioning ECM to check ECM function. (ECM may be the cause of a incident, although this is rare.)
- Perform initialization of NATS system and registration of all NATS ignition key IDs. Refer to "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : SPECIAL REPAIR REQUIREMENT ".
Go to 4.
- INSPECTION END
If ECM is replaced during this BASIC INSPECTION procedure, go to "ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : SPECIAL REPAIR REQUIREMENT ".
INSPECTION END