Control Valve Assembly: Assembly
- Install control valve upper, inter and lower body.
- Place oil circuit of control valve upper body face up. Install steel balls in their proper positions.
- Install reamer bolts (F) from bottom of control valve upper body (1). Using reamer bolts (F) as guides, install separating plate (2) as a set.
- Install pilot filter (1) on control valve upper body (2).
- Place control valve inter body as shown in the illustration (side of control valve lower body face up). Install steel balls in their proper positions.
- Install control valve inter body (1) on control valve upper body (2) using reamer bolts (F) as guides.CAUTION: Be careful not to dislocate or drop steel balls.
- Install check balls (1), line pressure relief valve springs (2) and torque converter pressure holding spring (3) in their proper positions in control valve lower body (4).
- Install bolts (E) from bottom of control valve lower body (1). Using bolts (E) as guides, install separating plate (2) as a set.
- Install support plates (3) on control valve lower body (1).
- Install control valve lower body (1) on control valve inter body (2) using reamer bolts (F) as guides, and tighten reamer bolts (F) slightly.
- Install O-rings on solenoid valves and terminal body.
- Install and tighten bolts.
Bolt length, number and location:
BOLT SPECIFICATIONBolt symbol A B C D E F(1) G Bolt length "l " [mm (in)] 13.5 (0.531) 58.0 (2.283) 40.0 (1.575) 66.0 (2.598) 33.0 (1.299) 78.0 (3.071) 18.0 (0.709) Number of bolts 6 3 6 11 2 2 1 Tightening torque [N.m (kg-m, in-lb)] 8.6 (0.88, 76) 5.0 (0.51, 44) 8.6 (0.88, 76) (1) Reamer bolt and nut. - Install and tighten bolts (B) to the specified torque.
- Install solenoid valve assembly (1) on control valve assembly.
- Tighten bolts (A), (C) and (G) to the specified torque.
- Remove reamer bolts (F), and then set oil strainer (1) on control valve assembly
- Install and tighten bolts (A), (D), reamer bolts (F) and nuts to the specified torque.
- Tighten bolts (E) to the specified torque.