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Control Valve Assembly: Assembly

  1. Install control valve upper, inter and lower body.
    1. Place oil circuit of control valve upper body face up. Install steel balls in their proper positions.
      Fig 1: Identifying Steel Balls
      G06538761Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install reamer bolts (F) from bottom of control valve upper body (1). Using reamer bolts (F) as guides, install separating plate (2) as a set.
      Fig 2: Identifying Reamer Bolts And Control Valve Upper Body
      G06538769Courtesy of NISSAN MOTOR CO., U.S.A.
    3. Install pilot filter (1) on control valve upper body (2).
      Fig 3: Identifying Pilot Filter And Control Valve Upper Body
      G06538759Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Place control valve inter body as shown in the illustration (side of control valve lower body face up). Install steel balls in their proper positions.
      Fig 4: Identifying Steel Balls
      G06538760Courtesy of NISSAN MOTOR CO., U.S.A.
    5. Install control valve inter body (1) on control valve upper body (2) using reamer bolts (F) as guides.
      CAUTION: Be careful not to dislocate or drop steel balls.
      Fig 5: Identifying Control Valve Inter Body And Control Valve Upper Body
      G06538772Courtesy of NISSAN MOTOR CO., U.S.A.
    6. Install check balls (1), line pressure relief valve springs (2) and torque converter pressure holding spring (3) in their proper positions in control valve lower body (4).
      Fig 6: Identifying Check Balls, Line Pressure Relief Valve Springs And Torque Converter Pressure Holding Spring
      G06538757Courtesy of NISSAN MOTOR CO., U.S.A.
    7. Install bolts (E) from bottom of control valve lower body (1). Using bolts (E) as guides, install separating plate (2) as a set.
    8. Install support plates (3) on control valve lower body (1).
      Fig 7: Identifying Support Plates And Control Valve Lower Body
      G06538774Courtesy of NISSAN MOTOR CO., U.S.A.
    9. Install control valve lower body (1) on control valve inter body (2) using reamer bolts (F) as guides, and tighten reamer bolts (F) slightly.
      Fig 8: Identifying Control Valve Lower Body And Control Valve Inter Body
      G06538775Courtesy of NISSAN MOTOR CO., U.S.A.
  2. Install O-rings on solenoid valves and terminal body.
    Fig 9: Identifying O-Rings, Solenoid Valves And Terminal Body
    G06538753Courtesy of NISSAN MOTOR CO., U.S.A.
  3. Install and tighten bolts.
    Fig 10: Identifying Bolts
    G06538750Courtesy of NISSAN MOTOR CO., U.S.A.

    Bolt length, number and location:

    BOLT SPECIFICATION

    Bolt symbol A B C D E F(1) G
    Bolt length " " [mm (in)] 13.5 (0.531) 58.0 (2.283) 40.0 (1.575) 66.0 (2.598) 33.0 (1.299) 78.0 (3.071) 18.0 (0.709)
    Number of bolts 6 3 6 11 2 2 1
    Tightening torque [N.m (kg-m, in-lb)] 8.6 (0.88, 76) 5.0 (0.51, 44) 8.6 (0.88, 76)
    (1) Reamer bolt and nut.
    1. Install and tighten bolts (B) to the specified torque.
      Fig 11: Identifying Bolts
      G06538778Courtesy of NISSAN MOTOR CO., U.S.A.
    2. Install solenoid valve assembly (1) on control valve assembly.
    3. Tighten bolts (A), (C) and (G) to the specified torque.
      Fig 12: Identifying Solenoid Valve Assembly And Bolts
      G06538752Courtesy of NISSAN MOTOR CO., U.S.A.
    4. Remove reamer bolts (F), and then set oil strainer (1) on control valve assembly
    5. Install and tighten bolts (A), (D), reamer bolts (F) and nuts to the specified torque.
      Fig 13: Identifying Reamer Bolts And Oil Strainer
      G06538780Courtesy of NISSAN MOTOR CO., U.S.A.
    6. Tighten bolts (E) to the specified torque.
      Fig 14: Identifying Bolts
      G06538781Courtesy of NISSAN MOTOR CO., U.S.A.