Control Valve Assembly: Disassembly
Place control valve assembly with control valve upper body (1) side down. Remove bolts (A) to (G), reamer bolts (F), nuts and support plates (4) according to the following procedures. Separate control valve upper body (1), control valve inter body (2) and control valve lower body (3).
Bolt length, number and location:
BOLT SPECIFICATION
| Bolt symbol | A | B | C | D | E | F(1) | G | ||
| Bolt length "l " [mm (in)] | 13.5 (0.531) | 58.0 (2.283) | 40.0 (1.575) | 66.0 (2.598) | 33.0 (1.299) | 78.0 (3.071) | 18.0 (0.709) | ||
| Number of bolts | 6 | 3 | 6 | 11 | 2 | 2 | 1 | ||
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- Remove bolts (A), (D), reamer bolt (F) and nut, and remove oil strainer (1) from control valve assembly.
- Remove bolts (A), (C) and (G), and then remove solenoid valve assembly (1) from control valve assembly.
- Remove O-rings from solenoid valves and terminal body.
- Place control valve upper body face down, and remove bolts (B), reamer bolt (F) and nut.CAUTION: Remove bolts with control valve upper body facing down, because control valve upper body and control valve inter body may come off and steel ball may fall and be lost.
- Remove control valve lower body (1) from control valve inter body (2).
(3): Control valve upper body
- Turn over control valve lower body (1).
- Remove bolts (E), support plates (2) and separating plate (3) from control valve lower body (1).
- Remove check balls (1), line pressure relief valve springs (2) and torque converter pressure holding spring (3) from control valve lower body (4).CAUTION: Be careful not to lose check balls (1), line pressure relief valve springs (2) and torque converter pressure holding spring (3).
- Remove control valve inter body from control valve upper body.
- Remove pilot filter (1) from control valve upper body (2).
- Remove separating plate from control valve upper body (2).
- Check to see that steel balls are properly positioned in control valve inter body and then remove them.CAUTION: Be careful not to lose steel balls.
- Check to see that steel balls are properly positioned in control valve upper body and then remove them.CAUTION: Be careful not to lose steel balls.