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Home >> Pontiac >> 2001 >> Aztek Base, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1015 (Steering Linkage (Non-Rack & Pinion)) >> Repair Instructions >> Relay Rod Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the relay rod (9) to the vehicle.
    Fig 1: Installing The Relay Rod To The Vehicle
    GM340481Courtesy of GENERAL MOTORS CORP.
  2. Install the relay rod (9) to the pitman arm ball stud (2).
  3. Install the relay rod (9) to the idler arm ball stud (1).
  4. Ensure the seal is on the stud.
  5. Install the J 29193  or the J 29194  .
    6. NOTE: Refer to Fastener Notice in Cautions and Notices.
    Fig 2: Seating The Idler Arm Tapers
    GM689037Courtesy of GENERAL MOTORS CORP.
  6. Tighten the steering linkage installer in order to seat the tapers.

    Tighten:  Tighten the steering linkage installer to 54 N.m (40 lb ft).

  7. Remove the J 29193  or the J 29194  .
  8. Install the new pitman arm prevailing torque nut.
  9. Install the new idler arm prevailing torque nut.

    Tighten:  Tighten the nuts to 62 N.m (46 lb ft).

  10. Install the tie rod ends. Refer to Tie Rod Replacement .
  11. Install the steering damper to the relay rod, if equipped. Refer to Steering Damper Replacement .
  12. Install the engine protection shield, if equipped. Refer to Engine Protection Shield Replacement in Frame and Underbody.
  13. Lower the vehicle.
  14. Check the wheel alignment. Refer to Measuring Wheel Alignment (w/Rear Wheel Steering) or Measuring Wheel Alignment (w/o Rear Wheel Steering) in Wheel Alignment.
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