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Testing Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Wipe clean the differential case, the ring gear and the axle housing of lubricant. Carefully clean each tooth of the ring gear.
  2. Use a medium stiff brush in order to sparingly apply gear marking compound, GM P/N 1052351 (Canadian P/N 10953497) or equivalent, to all of the ring gear teeth.
  3. Fig 1: Applying Gear Marking Compound To Ring Gear Teeth
    GM622281Courtesy of GENERAL MOTORS CORP.
  4. Torque the bearing caps bolts to specification.
  5. IMPORTANT: Performing a test without loading the gears will not produce a satisfactory pattern.
  6. Apply the park brake until a torque load of 14 N.m (10 lb ft) is required in order to turn the pinion.
  7. IMPORTANT: Avoid turning the ring gear excessively.
  8. Using a wrench, turn the drive pinion flange/yoke so that the ring gear rotates 3 full revolutions.
  9. Turn the drive pinion flange/yoke in the opposite direction so that the ring gear rotates 3 full revolutions in the opposite direction.
  10. Observe the pattern on the ring gear teeth. Compare the pattern with the following illustrations.