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Engine Block Assemble

WARNING: This page is about a different car, the 2002 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
  1. Apply sealer GM P/N 12346004, (Canadian P/N 10953480), or the equivalent to the oil pressure switch threads.
    NOTE: Refer to FASTENER NOTICE .
  2. Install the engine oil pressure switch.

    Tighten 

    Tighten the engine oil pressure switch to 16 N.m (12 lb ft).

    Fig 1: Engine Oil Pressure Switch
    G01702845Courtesy of GENERAL MOTORS CORP.
  3. Install the knock sensor.

    Tighten 

    Tighten the knock sensor to 19 N.m (14 lb ft).

    Fig 2: Knock Sensor
    G01702846Courtesy of GENERAL MOTORS CORP.
  4. Apply sealer GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the front oil gallery plug threads (1 and 2).
  5. Install the front oil gallery plug (1).

    Tighten 

    Tighten the oil gallery plug (1) to 19 N.m (14 lb ft).

  6. Install the front oil gallery plug (2).

    Tighten 

    Tighten the oil gallery plug (2) to 33 N.m (24 lb ft).

    Fig 3: Front Oil Gallery Plug
    G01702847Courtesy of GENERAL MOTORS CORP.
  7. Apply sealer GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the rear oil gallery plug threads (1 and 4).
  8. Install the rear oil gallery plugs (1 and 4).

    Tighten 

    Tighten the oil gallery plugs (1 and 4) to 19 N.m (14 lb ft).

  9. Install the rear oil gallery plugs (2 and 3).

    Tighten 

    Tighten the oil gallery plugs (2 and 3) to 33 N.m (24 lb ft).

  10. Apply sealer GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the engine block plugs.
  11. Install the remaining engine block plugs.
    Fig 4: Rear Oil Gallery Plugs
    G01702848Courtesy of GENERAL MOTORS CORP.
  12. Apply sealant GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the coolant drain plug threads.
  13. Install the left coolant drain plug.

    Tighten 

    Tighten the coolant drain plug to 19 N.m (14 lb ft).

    Fig 5: Left Coolant Drain Plug
    G01702849Courtesy of GENERAL MOTORS CORP.
  14. Apply sealant GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the coolant drain plug threads.
  15. Install the right coolant drain plug.

    Tighten 

    Tighten the coolant drain plug to 19 N.m (14 lb ft).

    Fig 6: Right Coolant Drain Plug
    G01702850Courtesy of GENERAL MOTORS CORP.