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Home >> Pontiac >> 2002 >> Aztek AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1408 (Mirror System & Window System) >> Repair Instructions >> Windshield Replacement >> Removal Procedure
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Removal Procedure

WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    IMPORTANT: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  1. Open the hood.
  2. Remove the windshield wiper arms and blades. Refer to Wiper Arm Replacement in Wipers/Washer Systems.
  3. Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement in Body Front End.
  4. Remove the windshield frame appliques. Refer to Applique Replacement - Windshield Frame and Panel Applique Replacement - Roof Front in Exterior Trim.
  5. Remove the interior windshield pillar garnish molding. Refer to Windshield Upper Garnish Molding Replacement in Interior Trim.
  6. Remove the rearview mirror. Refer to Rearview Mirror Replacement .
    7. CAUTION: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
    Fig 1: Windshield
    GM930709Courtesy of GENERAL MOTORS CORP.
  7. Cover the following parts to protect from broken glass:
    • Upper dash pad
    • Defroster outlets and A/C outlets
    • Seats and carpeting
    8. Fig 2: Identifying Lower Windshield Supports
    GM326804Courtesy of GENERAL MOTORS CORP.
    CAUTION: When working with any type of glass or sheet metal with exposed or rough edges, wear approved safety glasses and gloves in order to reduce the chance of personal injury.
  8. Remove the lower windshield supports (1) from the cowl panel, if equipped.
    9. Fig 3: Separating Urethane Adhesive From Window
    GM71179Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Keep the cutting edge of the tool against the window.
  9. This will allow the urethane adhesive to be separated from the window.
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    • Use the J 24402-A  , . See Special Tools .J 39032  or equivalent in order to remove the window. See Special Tools .
    10. Fig 4: Separating Bottom Of Window
    GM379883Courtesy of GENERAL MOTORS CORP.
  10. Remove the bottom of the window from the urethane adhesive using a long utility knife or similar tool. Keep the cutting edge of the utility knife against the glass. Do this from inside the vehicle.
    11. Fig 5: Removing/Installing Windshield
    GM441419Courtesy of GENERAL MOTORS CORP.
  11. Remove the windshield (1) from the vehicle with the aid of an assistant (2).
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