Assembly Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Fuel Tank Shield Retainers And Shield

Courtesy of GENERAL MOTORS CORP.

Install the fuel tank fuel pump modules. Refer to Fuel Tank Fuel Pump Module Replacement and Fuel Tank Fuel Pump Module Replacement - Secondary .
Install the fuel tank shield (2) and retainers (1).

Fig 2: Fuel Tank Wiring Harness

Courtesy of GENERAL MOTORS CORP.

Connect the fuel tank wiring harness (1) electrical connectors to the following:
- Secondary fuel tank fuel pump module
- Fuel tank pressure sensor
- Primary fuel tank fuel pump module
Install the fuel tank wiring harness to the retaining clips (2 and 4) and the retaining features (3) molded into the fuel tank.

Fig 3: Vapor Line Quick Connect Fitting

Courtesy of GENERAL MOTORS CORP.

Lay the vapor line (5) into position and connect the vapor line quick connect fittings (2) to the fuel tank fuel pump module. Refer to Plastic Collar Quick Connect Fitting Service .
Connect the vapor line quick connect fitting (1) to the fuel tank vent valve. Refer to Plastic Collar Quick Connect Fitting Service .
Install the vapor line to the retaining clip (4) and the retaining features (3) molded into the fuel tank.

Fig 4: Fuel Feed Line

Courtesy of GENERAL MOTORS CORP.

Lay the fuel feed line (2) into position and connect the fuel feed line quick connect fitting (1) to the fuel tank fuel pump module. Refer to Plastic Collar Quick Connect Fitting Service .
Close the retaining clip (3) on the fuel tank.

Fig 5: Fresh Air Line

Courtesy of GENERAL MOTORS CORP.

Position the fresh air line (1) to the fuel tank clips and install the fresh air line.