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Home >> Pontiac >> 2002 >> Aztek AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 580 (Steering Linkage (Non-Rack & Pinion)) >> Repair Instructions >> Relay Rod Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page is about a different car, the 2002 GMC Sierra, 2002 GMC Cab & Chassis Sierra, 2002 Chevrolet Silverado, and 2002 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the relay rod (9) to the vehicle.
  2. Install the relay rod (9) to the pitman arm ball stud (2).
  3. Install the relay rod (9) to the idler arm ball stud (1). Ensure the seal is on the stud.
  4. Install the J 29193  or the J 29194  .
  5. Tighten the steering linkage installer in order to seat the tapers. Tighten the steering linkage installer to 54 N.m (40 ft lbs).
  6. Remove the J 29193  or the J 29194  .
  7. Install the new pitman arm prevailing torque nut.
  8. Install the new idler arm prevailing torque nut. Tighten the nuts to 62 N.m (46 ft lbs).
  9. Install the tie rod ends. Refer to Tie Rod Replacement .
  10. Install the steering damper to the relay rod, if equipped. Refer to Steering Damper Replacement .
    Fig 1: Installing Steering Damper
    G01667082Courtesy of GENERAL MOTORS CORP.
  11. Install the engine protection shield, if equipped.
  12. Lower the vehicle.
  13. Check the wheel alignment. Refer to SPECIFICATIONS .
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