Installation Procedure

WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Refer to Fastener Notice in Cautions and Notices.

Install the generator cable (2) to the junction block.

Fig 1: View Of Battery Cables At Junction Block

Courtesy of GENERAL MOTORS CORP.

Install the generator cable nut.
Tighten: Tighten the nut to 9 N.m (80 lb in).
Close the positive cable junction block.
Install the generator cable to the generator, perform the following:
1. Install the generator cable to the stud.
2. Install the generator cable nut.
  Tighten: Tighten the nut to 9 N.m (80 lb in).
3. Position the boot to cover the stud.

Fig 2: View Of Generator Cable & Nut

Courtesy of GENERAL MOTORS CORP.

If necessary, install the engine sight shield. Refer to Engine Sight Shield Replacement (4.8L, 5.3L, and 6.0L Engines) or Engine Sight Shield Replacement (6.0L Engine w/RPOs Y91 and Z88) in Engine Mechanical - 4.8L, 5.3L, and 6.0L.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery) or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) .