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Home >> Pontiac >> 2002 >> Aztek FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 747 (Steering Linkage) >> Repair Instructions >> Relay Rod Replacement >> Installation Procedure
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Installation Procedure

WARNING: This page does not describe the selected car, but rather 7 other vehicles, including the 2002 GMC Yukon XL, 2002 GMC Yukon, 2002 Chevrolet Tahoe, 2002 Chevrolet Suburban, and 2002 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the relay rod (9) to the vehicle.
  2. Install the relay rod (9) to the pitman arm ball stud (2).
    CAUTION: Refer to FASTENER NOTICE .
  3. Install the relay rod (9) to the idler arm ball stud (1).

    Ensure the seal is on the stud.

    Fig 1: Installing Tie Rod Ends, Idler Arm Ball Stud Nut & Pitman Arm Nut
    G01662267Courtesy of GENERAL MOTORS CORP.
  4. Install the J 29193  or the J 29194  .
  5. Tighten the steering linkage installer in order to seat the tapers.

    Tighten 

    Tighten the steering linkage installer to 54 N.m (40 lb ft).

  6. Remove the J 29193  or the J 29194  .
    7. Fig 2: Tightening steering Linkage Installer
    G01662268Courtesy of GENERAL MOTORS CORP.
  7. Install the new pitman arm prevailing torque nut.
  8. Install the new idler arm prevailing torque nut.

    Tighten 

    Tighten the nuts to 62 N.m (46 lb ft).

  9. Install the tie rod ends. Refer to Tie Rod Replacement .
  10. Install the steering damper to the relay rod, if equipped. Refer to Steering Damper Replacement .
  11. Install the engine protection shield, if equipped.
  12. Lower the vehicle.
  13. Check the wheel alignment. Refer to SPECIFICATIONS .
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