Fuel Tank: Installation
WARNING: This page is about a different car, the 2003 Pontiac Grand Am and 2003 Oldsmobile Alero. However, it is still accessible from the selected car via links, so may be relevant.
- Install the fuel sender assembly to the fuel tank. See FUEL SENDER ASSEMBLY .
- With the aid of an assistant, raise the fuel tank to the vehicle.
- Install the fuel tank retaining straps. Tighten the strap bolts to specification. See TORQUE SPECIFICATIONS .
- Connect the wiring harness into the multiway rear body connector.
- Connect the EVAP vapor pipe to the EVAP canister.
- Connect the fuel filler hose to the fuel tank. Tighten the fuel filler hose clamp to specification. See TORQUE SPECIFICATIONS .
- Install the rubber exhaust hangers.
- Install the exhaust heat shield. Tighten the exhaust shield bolt/nuts to specification. See TORQUE SPECIFICATIONS .
- Connect the fuel return pipe and fuel filter quick-connect fittings.
- Lower the vehicle.
- Refill the fuel tank.
- Install the fuel filler cap.
- Connect the negative battery cable. Tighten to specification. See TORQUE SPECIFICATIONS .
- Inspect for leaks by using the following procedure.
- Turn ignition switch to RUN position, with the engine OFF for 2 seconds.
- Turn ignition switch to OFF position for 10 seconds.
- Turn ignition switch to RUN position, with the engine OFF.
- Check for fuel leaks.