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Installation Procedure

    Fig 1: Generator Components
    GM830606Courtesy of GENERAL MOTORS CORP.
  1. Install the generator (4) to the vehicle.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Secure the generator with the two generator mounting bolts.

    Tighten: 

    • Tighten the upper bolt to 25 N.m (18 lb ft).
    • Tighten the lower bolt to 54 N.m (40 lb ft).

  4. Connect the generator connector (2).
  5. Connect engine wire to the generator.
  6. Secure the engine wire with the nut.

    Tighten:  Tighten the nut to 9.8 N.m (86 lb in).

  7. Install the terminal cap (1) to the nut.
  8. Install the wire clamp (3) to the wire clip.
  9. Fig 2: Removing/Installing Serpentine Drive Belt
    GM244267Courtesy of GENERAL MOTORS CORP.
  10. Install the drive belt.
    • Visually inspect the drive belt for wear and damage.
    • Minor cracks on the ribbed side of the belt are considered acceptable. Replace the belt if pieces are missing from the ribs.
    • Ensure that the belt tensioner moves downward when the belt is pressed down in the center with a force of approximately 98 N (22 lb).
  11. Connect the negative (-) battery cable.

    Tighten:  Tighten the bolt to 15 N.m (11 lb ft).