Installation Procedure
WARNING: This page is about a different car, the 2004 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
- If you are replacing the frame, install the following components:
- Both of the lower control arms. Refer to Lower Control Arm Replacement in Front Suspension.
- The stabilizer shaft. Refer to Stabilizer Shaft Replacement in Front Suspension.
- The spacers, the upper insulator, the lower insulator, and the retainers. Refer to Frame Cushion or Insulator Replacement - Front or to Frame Cushion or Insulator Replacement - Rear .
- Position the engine support table with the frame under the vehicle.
- Lower the vehicle to the frame.
- Loosely install the bolts to secure the rear frame to the body.
- Loosely install the bolts to secure the front frame to the body.
- Align the frame to the body by inserting two 19 X 203 mm (0.74 X 8 in) pins in the alignment holes on the right side of the frame.
- Install the front and rear frame bolts.
Tighten: Tighten the bolts to 180 N.m (133 lb ft).
- Install the drivetrain reinforcements using the following procedure:
- Position the drivetrain reinforcements to the font cradle mount stud to the support brace.
- Loosely install the drivetrain reinforcement to support brace bolts.
- Install the drivetrain reinforcement to cradle mount nut.
Tighten:
- Tighten the drivetrain reinforcement brace nut to 50 N.m (37 lb ft).
- Tighten the drivetrain reinforcement brace bolts to 25 N.m (18 lb ft).
- Connect both the lower ball joints to the steering knuckle. Refer to Lower Ball Joint Replacement in Front Suspension.
- Install the nuts which secure the engine mount to the frame. Refer to Engine Mount Replacement in Engine Mechanical - 3.8L.
- Install the nuts which secure the transaxle mount to the frame. Refer to Automatic Transmission Mount Replacement in Automatic Transaxle.
- Install the steering gear mounting bolts. Refer to Power Steering Gear Replacement in Power Steering System.
- Install the stabilizer shaft links. Refer to Stabilizer Shaft Link Replacement in Front Suspension.
- If applicable, connect the wheel speed sensor wiring harness to the frame and lower control arm.
- If applicable, connect the front wheel speed sensor connectors (1).
- If applicable, install the front wheel speed harness retainers (2) to the frame and to the lower control arm.
- Install the positive battery cable and retainers to the frame. Refer to Battery Positive Cable Replacement in Engine Electrical.
- Install the power steering cooler pipe. Refer to Power Steering Return Hose Replacement in Power Steering System.
- Connect the fog lamp harness connectors.
- Install the front tires and wheels. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
- Lower the vehicle.
- Remove the engine support fixture. Refer to Engine Support Fixture in Engine Mechanical - 3.8L.
- Inspect the front wheel alignment. Refer to Measuring Wheel Alignment in Wheel Alignment.
NOTE:
Refer to Fastener Notice
in Cautions and Notices.