LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Porsche >> 2007 >> Cayman (987) F6-2.7L >> Repair and Diagnosis >> Body and Frame >> Frame >> Subframe >> Service and Repair >> Procedures >> Repairing the Threaded Bushing For Suspension Subframe Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Repairing the Threaded Bushing For Suspension Subframe Installation



Repairing Threaded Bushes For Suspension Subframe Installation

Tools







Installing threaded bush

Installing repair threaded bush







WARNING: Danger of material damage and personal injury when repairing threads.
- Danger of material damage and personal injury.
- Thread repairs must only be performed using the Time-Sert thread repair kit

INFORMATION:

- The repair bush must be installed recessed. Milling in may only be performed using the Porsche special tool contained in the Time-Sert thread repair kit.
- While pressing in the base thread, a noticeably larger amount of force is required on the screw-in tool to form the internal thread. Pressing is finished when the screw-in tool can be turned further more easily.

1. Drill out thread

Select M10 or M14 kit.
Drill out old thread as far as the base of the thread using a drill bit contained in the M10 or M14 kit B.







2. Mill in shoulder

Select M10 or M14 kit.
Mill out bore hole up to dimension X using spot facer C. Milling in may only be performed using the tool contained in the Porsche special tools. Use an electronically controlled power drill set to a speed of approx. 250 rpm (1/min) for milling in.







3. Cut thread

Cut thread into the chassis bushing using a cutting tool D up to dimension Y. Clean the thread on the chassis bushing (blow it out).







4. Position threaded bush on the screw-in tool

Clean the thread on the bush and screw-in tool.

Oil the screw-in tool E.

Screw the threaded bush A onto the screw-in tool E by hand.







5. Screw in threaded bush

Screw threaded bush A in fully (note bush length classification) using the screw-in tool E.







6. Press threaded bush

Shape and press threaded bush E by turning further with the screw-in tool D in the base thread.







7. Unscrew screw-in tool

Unscrew screw-in tool E from the threaded bush A.

Table classification for suspension subframe repairs