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SEV MARCHAL Alternators: Overhaul: Reassembly

  1. Press on inner race of bearing to position bearing on slip ring end of rotor shaft. Press on outer race to press bearing into end frame. Install bearing cap and three attaching screws. Press end frame with bearing assembly firmly onto rotor shaft. Install spacer, key, fan, pulley, washer and nut onto rotor shaft. Tighten nut to 29 ft. lbs.
  2. Install insulating washers and sleeves onto positive diode holder, then install stator to end frame while inserting brush holder through opening in end frame. Install nuts and washers to secure diode holders. Check that "O" ring in end frame bearing seat does not block vent hole.
  3. Assemble two end frames along with stator and rotor assemblies together, then secure with four through bolts. Install brush holder attaching screws and tighten.
    Fig 1: Exploded View of Alternator
    G09342264Courtesy of NOT AVAILABLE