Pipe Assembly: Installation

Temporarily tighten the two bolts fixing pipe C and D. (bolt A)

NOTE: Visually check that the hose between tank and pipe D is free from bending or twisting.

Saab 9-2X 2.5i Linear

Fig 1: Tightening Bolts Fixing Pipe C And D (Saab 9-2X 2.5i Linear)
Courtesy of SAAB-SCANIA OF AMERICA, INC.
1. Bolt A
2. Pipe C
3. Pipe D
Saab 9-2X 2.0T Aero

Fig 2: Tightening Bolts Fixing Pipe C And D (Saab 9-2X 2.0T Aero)
Courtesy of SAAB-SCANIA OF AMERICA, INC.
1. Bolt A
2. Pipe C
3. Pipe D

Connect the pipe D to oil tank.

Using a new gasket, connect the pipe C to oil pump.

Tightening torque:

39 Nm (4.0 kgf-m, 28.9 ft -lb)

Tighten the two bolts fixing pipe C and D. (bolt A)

Tightening torque:

13 Nm (1.3 kgf-m, 9.4 ft-lb)

Install the coolant filler tank. (Saab 9-2X 2.0T Aero)

Tightening torque:

T1: 19 Nm (1.9 kgf-m, 13.7 ft -lb)

T2: 21 Nm (2.1 kgf-m, 15.2 ft -lb)

Fig 3: Installing Coolant Filler Tank. (Saab 9-2X 2.0T Aero)

Courtesy of SAAB-SCANIA OF AMERICA, INC.

Temporarily connect the pipe C and D to gear box.

Fig 4: Connecting Pipe C And D To Gear Box

Courtesy of SAAB-SCANIA OF AMERICA, INC.

Return hose
Pressure hose
Approx. 30 mm (1.18 in)
Clamp E
Pipe C
Pipe D
Pipe (Gear box side)

Temporarily install the clamp E on pipes C and D.

NOTE: Ensure the letter "8" on each clamp are diagonally opposite each other as shown in the figure.

Fig 5: Installing Clamp E On Pipes C And D

Courtesy of SAAB-SCANIA OF AMERICA, INC.

Clamp E
Pipe C

Tighten the clamp E firmly.

Tightening torque:

7.4 Nm (0.75 kgf-m, 5.4 ft-lb)

Tighten the joint nut.

Tightening torque:

15 Nm (1.5 kgf-m, 10.8 ft -lb)

Connect the pipes A and B to four pipe joints of gearbox. Connect the upper pipe B first, and lower pipe A second.

Tightening torque:

Saab 9-2X 2.5i Linear:

13 Nm (1.3 kgf-m, 9.4 ft-lb)

Saab 9-2X 2.0T Aero:

Housing side:

20 Nm (2.0 kgf-m, 14.5 ft -lb)

Cylinder side:

24 Nm (2.4 kgf-m, 17.4 ft -lb)

Fig 6: Connecting Upper Pipe B First And Lower Pipe A Second

Courtesy of SAAB-SCANIA OF AMERICA, INC.

Pipe A
Pipe B

Install the jack-up plate.

Install the air intake duct.

Install the air intake duct, air cleaner upper cover and air intake boot.

and

Connect the battery ground cable to battery.

Feed the specified fluid.

IMPORTANT: Never start the engine before feeding the fluid; otherwise vane pump might be seized up.

Finally check clearance between pipes and/or hoses, as shown above.

If cruise control actuator-to-power steering hose clearance is less than 10 mm (0.39 in), move the portion (A) secured by clamp to other portion, or bend portion (B) to adjust.

Fig 7: Moving Portion (A) Secured By Clamp To Other Portion Or Bend Portion (B) To Adjust

Courtesy of SAAB-SCANIA OF AMERICA, INC.

High pressure hose
No interference is allowed between hoses.
Clearance between crossmember and pipe: 3 - 8 mm (0.12 - 0.31 in)