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Installation Procedure

WARNING: This page is about a different car, the 2005 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. If you are replacing the sunroof module assembly, install the sunroof motor/actuator. Refer to Sunroof Motor/Actuator Replacement .
  2. Fig 1: Removing Sunroof Module From Vehicle
    GM1222469Courtesy of GENERAL MOTORS CORP.
  3. With the aid of an assistant, position the sunroof module assembly to the roof ring.
  4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  5. Install the 4 bolts which secure the sunroof module assembly to the roof ring.

    Tighten:  Tighten the bolts to 10 N.m (89 lb in).

  6. Fig 2: Removing Bolts Securing Sunroof Module Motor Base To Roof
    GM1224092Courtesy of GENERAL MOTORS CORP.
  7. Using the access hole in the sunroof module cross bar, install the push-pin fastener which secures the rear sunroof water gutter to the roof.
  8. Install the 2 bolts which secure the sunroof motor base to the roof.

    Tighten:  Tighten the bolts to 2 N.m (18 lb in).

  9. Fig 3: View Of Sunroof Front Drain Hose
    GM893482Courtesy of GENERAL MOTORS CORP.
  10. Connect the front and rear drain hoses to the drain spigots.
  11. Install the sunshade. Refer to Sunroof Sunshade Panel Replacement .
  12. Fig 4: Disconnecting Electrical Connector From Motor/Actuator
    GM1344700Courtesy of GENERAL MOTORS CORP.
  13. Install the headliner. Refer to Headliner Replacement (Sedan) or Headliner Replacement (Extended Sedan) in Interior Trim.

    Verify that the electrical connector is connected to the sunroof motor/actuator.

  14. Install the sunroof window. Adjust as necessary. Refer to Sunroof Window Replacement .
  15. Initialize the sunroof motor. Refer to Sunroof Motor/Actuator Initilization/Teach Process (New Motor)  or Sunroof Motor/Actuator Initilization/Teach Process (Existing Motor) .
  16. Install the sunroof finishing lace. Refer to Sunroof Finishing Lace Replacement .
  17. Inspect the sunroof for proper operation.