LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Saturn >> 2005 >> Relay FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 40 (Front Suspension System) >> Repair Instructions >> Lower Control Arm Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

WARNING: This page is about a different car, the 2005 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the lower control arm rear bushing. Refer to Lower Control Arm Bushings Replacement .
  2. Position the lower control arm to the frame assembly and steering knuckle.
  3. Fig 1: Separating Ball Stud From Steering Knuckle
    GM1237957Courtesy of GENERAL MOTORS CORP.
  4. Note the previous orientation and install the lower control arm to steering knuckle pinch bolt. Hand tighten only.
  5. Fig 2: Removing Lower Control Arm Rear Bushing To Frame Bolts And Nuts
    GM1229964Courtesy of GENERAL MOTORS CORP.
  6. Install the lower control arm front bushing to frame bolt. Hand tighten only.
  7. NOTE: Refer to Fastener Notice in Cautions and Notices.
  8. Install the lower control arm rear bushing to frame bolts and nuts.

    Tighten: 

    1. Tighten the nuts with the lower control arm at the proper Z trim height. Refer to Trim Height Inspection Procedure in Suspension General Diagnosis.
    2. Install a new ball stud to steering knuckle pinch bolt.

      Tighten the ball stud to steering knuckle pinch nut to 50 N.m (37 lb ft).

      Reverse the nut 3/4 of a turn.

      Tighten to 50 N.m (37 lb ft) +40 degrees.

    3. Tighten the bolts with the front suspension loaded by using the proper jackstand.
    4. Tighten the front bushing to frame bolt to 50 N.m (37 lb ft) plus 90 degrees.
    5. Tighten the rear bushing to frame bolts to 50 N.m (37 lb ft) plus 90 degrees.

  9. If equipped with a LX9 engine, perform one of the following steps:
  10. Install the tire and wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  11. Lower the vehicle.