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Home >> Saturn >> 2005 >> Relay FWD >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension System >> Repair Instructions >> Strut Assembly Replacement >> Installation Procedure
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Installation Procedure

    NOTE: Refer to Avoid chipping or scratching the coating.
  1. Install the strut.
  2. Lower the vehicle.
    3. Fig 1: Identifying Upper Strut Mounting Nuts
    GM385559Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice .
  3. Install the strut upper nuts.

    Tighten:  Tighten the strut upper nuts to 41 N.m (30 lb ft).

  4. Raise the vehicle.
    5. Fig 2: View Of Steering Knuckle To Strut Bolts
    GM385564Courtesy of GENERAL MOTORS CORP.
  5. Install the strut lower bolts and nuts.
    6. IMPORTANT: This is a prevailing torque type fastener. This fastener may be reused ONLY if:
    • The fastener and its counterpart are clean and free from rust.
    • The fastener develops 3 N.m (27 lb in) of torque/drag against its counterpart prior to the fastener seating.

    If the fastener does not meet these criteria, REPLACE the fastener.
  6. Align the strut to the mark on the knuckle.

    Tighten:  Tighten the strut lower nuts to 123 N.m (90 lb ft).

  7. Install the tire and wheel. Refer to Tire and Wheel Removal and Installation .
  8. Lower the vehicle.
  9. Install the wiper module. Refer to Wiper Motor Module Replacement .
  10. Inspect the alignment. Refer to Measuring Wheel Alignment in Wheel Alignment.
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