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Home >> Saturn >> 2005 >> Vue Base, 2.2 D, FWD, Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 2.2L (L61) Introduction >> Repair Instructions >> Spark Plug Replacement >> Installation Procedure
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Installation Procedure

    NOTE: Do not coat spark plug threads with anti-seize compound. If anti-seize compound is used and spark plugs are over-torqued, damage to the cylinder head threads may result.
  1. Gap the spark plugs.

    Specification:  Spark Plug Gap: 1.14 mm

    2. NOTE: Refer to Fastener Notice in Cautions and Notices.
    Fig 1: Removing/Installing Spark Plugs
    GM895073Courtesy of GENERAL MOTORS CORP.
  2. Install the spark plugs.

    Tighten:  Tighten the spark plugs to 20 N.m (15 lb. ft.).

  3. Apply dielectric compound to the spark plug boots and ensure no corrosion is present.
    Fig 2: Applying Dielectric Compound To The Spark Plug Boots
    GM951517Courtesy of GENERAL MOTORS CORP.
  4. Install the ignition module housing assembly with spark plug boots into position.

    Tighten:  Tighten the ignition module-to-camshaft cover bolts to 10 N.m (89 lb. in.).

    Fig 3: View of Ignition Module Housing Assembly With Spark Plug Boots
    GM951506Courtesy of GENERAL MOTORS CORP.
  5. Connect the EI module harness connector. Push in until a click is heard and pull back to confirm a positive engagement.
  6. Position the outlet resonator/duct assembly into position.
  7. Connect the PCV fresh air vent hose assembly.
  8. Tighten the clamp at the throttle body assembly.
  9. Position the outlet resonator/duct assembly up with support bracket and install the push-pin.
    Fig 4: Positioning Outlet Resonator/Duct Assembly
    GM897621Courtesy of GENERAL MOTORS CORP.
  10. Tighten the clamp at the air cleaner assembly.
  11. Connect the intake air temperature (IAT) sensor connector.
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