LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Saturn >> 2007 >> Ion Red Line >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls And Fuel - Troubleshooting & Diagnosis >> Fuel System Diagnosis >> Circuit/System Verification
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Circuit/System Verification

IMPORTANT:
  • Inspect the fuel system for damage or external leaks before proceeding.
  • Verify that adequate fuel is in the fuel tank before proceeding.
  • The fuel pump relay may need to be commanded ON a few times in order to obtain the highest possible fuel pressure.
  • Before proceeding with this test review the User Manual CH 48027-5 for safety information and instructions.
  1. Ignition ON, engine OFF, command the fuel pump relay ON with a scan tool. You should hear the fuel pump turn ON and OFF.
  2. Ignition OFF, all accessories OFF, install a CH-48027-100  Digital Pressure Gage. See Special Tools . Refer to Fuel Pressure Gage Installation and Removal .
  3. Ignition ON, engine OFF, command the fuel pump relay ON with a scan tool. Verify the fuel pressure is between 345-414 kPa (50-60 psi) and does not decrease more than 34 kPa (5 psi) in 5 minutes.