Cutting Keys
WARNING: This page is about a different car, the 2005 Saturn Ion Red Line, 2005 Saturn Ion 3, 2005 Saturn Ion 2, and 2005 Saturn Ion 1. However, it is still accessible from the selected car via links, so may be relevant.
The key code can be obtained from the four-digit number on the key tag that accompanies the original master keys. The four-digit key code cross- references to the cut and tumbler sequence. The keys have 10 key cut positions (1) and five key cut depths (2). Key cut positions are numbered 1-10, counting from the head of the key to the tip. The key cut depths are 1-5, cut depth number 5 is the deepest cut.
- Cut a blank key to the proper depth and sequence of each of the tumbler positions.
- Inspect the mechanical operation of the key in the lock cylinders in the doors, the ignition switch and the rear compartment.
With each side of the key pointing up inside the lock, inspect the operation of the lock in both directions.