Circuit/System Testing
- Ignition OFF, disconnect the accelerator pedal harness connector at the accelerator pedal. Allow sufficient time for the ECM to power down.
- Test for less than 3 ohms between each low reference circuit terminals 4 and 5 and ground.
- If greater than 3 ohms, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
- Ignition ON, test for 4.8-5.2 volts between each 5-volt reference circuit terminals 1 and 2 and ground.
- If less than 4.8 volts, test affected 5-volt reference circuit for an open/high resistance or short to ground. If the circuit tests normal, replace the control module.
- If greater than 5.2 volts, test affected 5-volt reference circuit for a short to voltage. If the circuit tests normal, replace the control module.
- Ignition ON, verify the scan tool APP sensor 1 and 2 voltages are less than 0.1 volt.
- If greater than 0.1 volts, test the APP sensor 1 and 2 signal circuits terminals 3 and 6 for a short to voltage. If the circuit tests normal, replace the ECM.
- Install a 3A fused jumper wire between the signal circuit terminal 3 and the 5-volt reference circuit terminal 2 of the APP sensor 1, and verify the APP sensor 1 voltage is greater than 4.8 volts.
- If less than 4.8 volts, test the APP sensor 1 signal circuit for an open, or short to ground. If the circuit tests normal, replace the control module.
- Install a 3A fused jumper wire between the signal circuit terminal 6 and the 5-volt reference circuit terminal 1 of the APP sensor 2, and verify that the APP sensor 2 voltage is greater than 4.8 volts.
- If less than 4.8 volts, test the APP sensor 2 signal circuit for an open/high resistance, or short to ground. If the circuit tests normal, replace the control module.
- Ignition OFF, disconnect the harness connector at the ECM.
- Test for less than 5 ohms on all APP sensor circuits between the following terminals:
- The ECM X2 signal circuit terminal 15 to APP terminal 3
- The ECM X2 signal circuit terminal 25 to APP terminal 6
- The ECM X2 5-volt reference circuit terminal 48 to APP terminal 1
- The ECM X2 5-volt reference circuit terminal 49 to APP terminal 2
- If greater than 5 ohms, repair the affected circuit.
- Test for infinite resistance between APP sensor 1 signal circuit terminal 3 and APP sensor 2 signal circuit terminal 6.
- If less than infinite resistance, repair the short between APP sensor 1 signal circuit and APP sensor 2 signal circuit.
- If all circuits test normal, replace the accelerator pedal.