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Home >> Saturn >> 2009 >> Vue Red Line, AWD >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls And Fuel - 3.6L (Ly7) - Introduction >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: Fuel Tank Straps And Nuts
    GM1884597Courtesy of GENERAL MOTORS CORP.
  1. Using the adjustable jack, slowly raise and reposition the fuel tank (3) in order to install the tank to the vehicle.
    2. CAUTION: Do not bend the fuel tank straps. Bending the fuel tank straps may cause damage to the straps.
    CAUTION: Refer to Fastener Caution .
  2. Install the fuel tank straps (1) and nuts (2). Tighten the nuts to 20 N.m (15 lb ft).
  3. Remove the adjustable jack from under the fuel tank.
    4. Fig 2: Park Brake Cables
    GM1888897Courtesy of GENERAL MOTORS CORP.
  4. Install the park brake cables (1) to the retainers (2) on the fuel tank straps.
    5. Fig 3: Fill Pipe Vent Line Quick Connect Fitting
    GM1884596Courtesy of GENERAL MOTORS CORP.
    NOTE: Ensure that the notch in the fuel fill pipe hose aligns with the locating tab on the fuel tank.
  5. Install the fuel fill pipe (6) hose to the fuel tank.
  6. Tighten the fuel fill pipe hose clamp (1) at the fuel tank. Tighten the clamp to 5 N.m (44 lb in).
  7. Connect the fuel tank vapor line quick connect fitting (2) to the fill pipe recirculation line (5). Refer to Plastic Collar Quick Connect Fitting Service .
  8. Connect the fill pipe vent line quick connect fitting (4) to the fuel tank fresh air line (3). Refer to Plastic Collar Quick Connect Fitting Service .
    9. Fig 4: Fuel Tank Fuel Feed Line Quick Connect Fitting
    GM1884595Courtesy of GENERAL MOTORS CORP.
  9. Connect the fuel tank fuel feed line quick connect fitting (1) to the chassis fuel feed line (2). Refer to Plastic Collar Quick Connect Fitting Service .
    10. Fig 5: Fuel Tank Wiring Harness Electrical Connector
    GM1884621Courtesy of GENERAL MOTORS CORP.
  10. Connect the fuel tank wiring harness electrical connector (1) to the EVAP canister vent solenoid valve.
    11. Fig 6: Fuel Tank Vapor Line Quick Connect Fitting
    GM1884594Courtesy of GENERAL MOTORS CORP.
  11. Connect the EVAP canister fresh air line quick connect fitting (2) to the fuel tank fresh air line. Refer to Plastic Collar Quick Connect Fitting Service .
  12. Connect the fuel tank vapor line quick connect fitting (1) to the EVAP canister. Refer to Plastic Collar Quick Connect Fitting Service .
  13. If equipped with AWD, install the propeller shaft. Refer to Propeller Shaft Replacement .
  14. Install the muffler. Refer to Exhaust Muffler Replacement (LY7) .
  15. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  16. Perform the following procedure in order to inspect for leaks.
    • Turn the ignition ON, with the engine OFF, for 2 seconds.
    • Turn the ignition OFF for 10 seconds.
    • Turn the ignition ON, with the engine OFF.
    • Inspect for fuel leaks.
  17. Install the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement (LY7) .
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