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Service Data

Starting & Charting Service Data

Starter assy  
Current Standard 90 A or less at 11.5V
Starter relay assy  
Resistance 3 - 5 10 kΩ or higher
Below 1 Ω (Apply battery voltage to terminal 1 and 2)
Ignition switch  
Resistance - 10 kΩ or higher at lock
2 (AM1) - 3 (ACC) Below 1 Ω at ACC
2 (AM1) - 3 (ACC) - 4 (IG1) Below 1 Ω at ON
7 (AM2) - 6 (IG2) Below 1 Ω at ON
2 (AM1) - 4 (IG1) - 1 (ST1) Below 1 Ω at START
7 (AM2) - 6 (IG2) - 8 (ST2) Below 1 Ω at START
Starter magnetic switch assy  
Resistance 50 - C Below 1 Ω
50 - Body Below 2 Ω
Starter armature assy  
Resistance Segment Below 1 Ω
Segment - Coil core 10 kΩ or higher
Commutator depth Standard 3.1 mm (0.122 in.)
Maximum 3.8 mm (0.150 in.)
Starter commutator end frame  
Brush length Standard 9.0 mm (0.354 in.)
Minimum 4.0 mm (0.158 in.)
Resistance Positive (+) - Negative (-) 10 kΩ or higher
Snap ring  
Length Maximum 5.0 mm (0.197 in.)
Battery  
Voltage Standard 12.5 to 12.9 V at 20°C (68°F)
Charging circuit without load  
Amperage Standard 10 A or less at 2, 000 rpm
Voltage 13.2 to 14.8 V at 2, 000 rpm
Charging circuit with load  
Amperage Standard 30 A or more
Generator brush holder assy  
Brush length Standard 9.5 to 11.5 mm (0.374 to 0.453 in.)
Minimum 4.5 mm (0.177 in.)
Generator rotor assy  
Resistance Slip ring 2.3 to 2.7 Ω at 20°C (68°F)
Slip ring - Rotor core 10 kΩ or higher
Slip ring diameter Standard 14.2 to 14.4 mm (0.559 to 0.567 in.)
Minimum 14.0 mm (0.551 in.)