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Emission Control System: Inspection

  1. INSPECT VENTILATION VALVE SUB-ASSY 
    1. Install a clean hose into the ventilation valve.
    2. Inspect the ventilation valve operation.
      1. Blow air into the cylinder head side, and check that air passes through easily.
        CAUTION: Do not suck air through the valve. Petroleum substances inside the valve are harmful.
        Fig 1: Blowing Air Into Cylinder Head Side And Checking That Air Passes Through Easily
        G03096722Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Blow air into the intake manifold side, and check that air passes through with difficulty.
        Fig 2: Blowing Air Into Intake Manifold Side And Checking That Air Passes Through With Difficulty
        G03096723Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      If the operation is not as specified, replace the ventilation valve.

    3. Remove the clean hose from the ventilation valve.
  2. INSPECT FUEL TANK CAP ASSY 
    1. Visually check if the cap or gasket is deformed or damaged.
      Fig 3: Checking If Cap Or Gasket Is Deformed Or Damaged
      G03096724Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSPECT CHARCOAL CANISTER ASSY 
    1. Visually check the charcoal canister for cracks or damage.
    2. Inspect the charcoal canister operation.
      Fig 4: Inspecting Charcoal Canister Assy
      G03096725Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Plug the vent port with a cap.
        Fig 5: Plugging Vent Port With Cap
        G03096726Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. While holding the purge port closed, blow air (1.76 kPa, 18 gf/cm2 , 0.26 psi) into the EVAP port and check that air flows from the air inlet port.
        Fig 6: Blowing Air Into EVAP Port And Checking Air Flow From Air Inlet Port
        G03096727Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      3. Plug the air inlet port with your finger.
      4. Apply vacuum (3.43 kPa, 25.7 mmHg, 1.01 in.Hg) to the purge port, check that the vacuum decreases when the air inlet port is opened.
        Fig 7: Checking That Vacuum Decreases When Air Inlet Port Is Opened
        G03096728Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      5. While holding the air inlet port closed, apply vacuum (3.43 kPa, 25.7 mmHg, 1.01 in.Hg) to the EVAP port and check that air flows into the purge port.

        If the operation is not as specified, replace the charcoal canister.

        Fig 8: Applying Vacuum To EVAP Port And Checking Air Flow Into Purge Port
        G03096729Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      6. Remove the cap from the vent port.
    3. Inspect the VSV for open circuit.
      1. Using an Ohmmeter, check the resistance between the terminals.

      Resistance: 

      TEMPERATURE AND RESISTANCE SPECIFICATION

      Temperature Resistance
      At 20°C (68° F) 25 to 30Ω
      At 120°C (248°F) 32 to 40Ω

      If the resistance is not as specified, replace the VSV.

      Fig 9: Checking Resistance Between VSV Terminals
      G03096730Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Check the VSV for ground.
      1. Using an ohmmeter, check that there is no continuity between each terminal and the body.

      If there is continuity, replace the VSV.

      Fig 10: Checking Continuity Between Each VSV Terminal And Body
      G03096731Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Check the VSV operation.
      1. Check that air flows from port A to port B.
        Fig 11: Checking Air Flows From Port A To Port B
        G03096732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Apply battery positive voltage across the terminals.
      3. Check that air does not flow from port A to port B.

    If operation is not as specified, replace the VSV.

    Fig 12: Applying Battery Positive Voltage Across Terminals And Checking Air Flow
    G03096733Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSPECT DUTY VACUUM SWITCHING VALVE 
    1. Inspect the resistance.
      1. Using an ohmmeter, measure the resistance between the terminals.

        Resistance: 

        30 to 34Ω at 20°C (68°F) 

      If the resistance is not as specified, replace the VSV.

      Fig 13: Measuring Resistance Between Terminals
      G03096734Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Check the VSV for ground.
      1. Using an ohmmeter, check that there is no continuity between each terminal and the body.

      If there is continuity, replace the VSV.

      Fig 14: Checking For Continuity Between Each Terminal And Body
      G03096735Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Check the VSV operation.
      1. Check that air flows with difficulty from port F to port E.
        Fig 15: Checking Air Flows With Difficulty From Port F To Port E
        G03096736Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      2. Apply battery voltage across the terminals.
      3. Check that air flows from port F to port E.

    If the operation is not as specified, replace the VSV.

    Fig 16: Applying Battery Voltage Across Terminals And Checking Air Flow
    G03096737Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSPECT HEATED OXYGEN SENSOR (BANK1 OXYGEN SENSOR) 
    1. Using an Ohmmeter, measure the resistance between the terminals.

    Standard: 

    HEATED OXYGEN SENSOR (BANK1 OXYGEN SENSOR) TERMINALS RESISTANCE

    Tester Connection Specified Condition
    1 (HT) - 2 (+B) 1 Ω or less
    1 (HT) - 4 (E1) 10 kΩ or higher

    If the result is not as specified, replace the sensor.

    Fig 17: Identifying Heated Oxygen Sensor (Bank1 Oxygen Sensor) Terminals
    G03096738Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSPECT HEATED OXYGEN SENSOR (BANK1 OXYGEN SENSOR NO. 2) 
    1. Using an ohmmeter, measure the resistance between the terminals.

    Standard: 

    HEATED OXYGEN SENSOR (BANK1 OXYGEN SENSOR NO. 2) TERMINALS RESISTANCE

    Tester Connection Specified Condition
    1 (HT) - 2 (+B) 1 Ω or less
    1 (HT) - 4 (E1) 10 kΩ or higher

    If the result is not as specified, replace the sensor.

    Fig 18: Identifying Heated Oxygen Sensor (Bank1 Oxygen Sensor No. 2) Terminals
    G03096739Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002