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Inspection Procedure

  1. CHOOSE DIAGNOSIS METHOD 
    1. Choose the diagnosis method.
      DTC CHART

      Method Proceed to
      Using intelligent tester A
      Not using intelligent tester B

    B: Go to step   3 

    A: GO TO NEXT STEP 

  2. READ VALUE ON INTELLIGENT TESTER 
    1. Connect the intelligent tester to the DLC3.
    2. Turn the ignition switch to the ON position.
    3. According to the display on the tester, read the "DATA LIST".
      Fig 1: Checking Ignition Switch
      G04867026Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      DATA LIST

      Item Measurement Item / Display (Range) Normal Condition Diagnostic Note
      MAIN SW (MAIN) Main SW signal (Main CPU) ON or OFF ON: Main SW ON (Pushed on)
      OFF: Main SW OFF (Pushed off)
      -
      MAIN SW (SUB) Main SW signal (Sub CPU) ON or OFF ON: Main SW ON (Pushed on)
      OFF: Main SW OFF (Pushed off)
      -
      CANCEL SW CANCEL SW signal ON or OFF ON: CANCEL SW ON
      OFF: CANCEL SW OFF
      -
      SET / COAST SW SET/- SW signal ON or OFF ON: SET/- SW ON
      OFF: SET/- SW OFF
      -
      RES/ACC SW RES/+ SW signal ON or OFF ON: RES/+ SW ON
      OFF: RES/+ SW OFF
      -

      OK: When the cruise control main switch is operated, the display changes as shown above. 

      Result 

      RESULT REFERENCE

      Result Proceed to
      OK A
      NG (All items are detective.) B
      NG (One to four items are defective.) C

    A: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE 

    C: REPLACE CRUISE CONTROL MAIN SWITCH ASSEMBLY 

    B: GO TO NEXT STEP 

  3. INSPECT CRUISE CONTROL MAIN SWITCH ASSEMBLY 
    1. Disconnect the cruise control main switch connector.
      Fig 2: Inspecting Cruise Control Main Switch Assembly
      G04867027Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      CRUISE CONTROL MAIN SWITCH ASSEMBLY STANDARD RESISTANCE SPECIFICATIONS

      Tester Connection Condition Specified Condition
      4-5 Neutral 10 kΩ or higher
      4-5 RES/+ 210 to 270 Ω
      4-5 SET/- 560 to 700 Ω
      4-5 CANCEL 1,380 to 1,700 Ω
      4-5 Main switch OFF 10 kΩ or higher
      4-5 Main switch ON Below 1 Ω

    NG: REPLACE CRUISE CONTROL MAIN SWITCH ASSEMBLY 

    OK: GO TO NEXT STEP 

  4. INSPECT SPIRAL CABLE SUB-ASSEMBLY 
    1. Disconnect the S7 spiral cable connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      SPIRAL CABLE SUB-ASSEMBLY STANDARD RESISTANCE SPECIFICATIONS

      Tester Connection Condition Specified Condition
      A-4 - S7-4 Always Below 1 Ω
      A-5 - S7-5 Always Below 1 Ω

    NG: REPLACE SPIRAL CABLE SUB-ASSEMBLY 

    Fig 3: Identifying S7 Spiral Cable Connector
    G04867028Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: GO TO NEXT STEP 

  5. CHECK WIRE HARNESS (SPIRAL CABLE - ECM AND BODY GROUND) 
    1. Disconnect the E5 connector from the ECM.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      WIRE HARNESS STANDARD RESISTANCE SPECIFICATIONS

      Tester Connection Connection Specified Condition
      S7-5 - E5-31 (CCS) Always Below 1 Ω
      E5-31 (CCS) - Body ground Always 10 kΩ or higher
      S7-4 - Body ground Always Below 1 Ω

    NG: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE 

    Fig 4: Disconnecting E5 Connector From ECM
    G04867029Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: REPAIR OR REPLACE HARNESS AND CONNECTOR