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Inspection Procedure

  1. READ VALUE USING INTELLIGENT TESTER OR TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the ignition switch to ON.
    3. Turn the Techstream on.
    4. Enter the following menus: Powertrain / Cruise Control / Data List.
    5. According to the display on the Techstream, read the "Data List".
      1. Cruise control: 
        DATA LIST

        Tester Display Measurement Item/Range Normal Condition Diagnostic Note
        CCS Main SW M-CPU Main switch signal (Main CPU)/ ON or OFF ON Cruise control main switch on
        OFF Cruise control main switch off
        -
        Cancel Switch CANCEL switch signal/ON or OFF ON: CANCEL switch on
        OFF: CANCEL switch off
        -
        SET/COAST Switch -/SET switch signal/ON or OFF ON: - (COAST)/SET switch on
        OFF - (COAST)/SET switch off
        -
        RES/ACC Switch +/RES switch signal/ON or OFF ON: + (ACCEL)/RES (RESUME) switch on
        OFF + (ACCEL)/RES (RESUME) switch off
        -

        OK: When cruise control main switch operation is performed, the results are the same as above. 

    NG: Go to step 2 

    OK : PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  . 

  2. INSPECT CRUISE CONTROL MAIN SWITCH 
    1. Remove the cruise control main switch (see CRUISE CONTROL MAIN SWITCH  ).
    2. Measure the resistance according to the value(s) in the table below.
      Fig 1: Inspecting Cruise Control Main Switch
      G05390649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Switch Condition Specified Condition
      A-1 (CCS) - A-3 (ECC) Neutral 10 kΩ or higher
      A-1 (CCS) - A-3 (ECC) + (ACCEL)/RES (RESUME) 216 to 264 Ω
      A-1 (CCS) - A-3 (ECC) - (COAST)/SET 567 to 693 Ω
      A-1 (CCS) - A-3 (ECC) CANCEL 1,386 to 1,694 Ω
      A-1 (CCS) - A-3 (ECC) Main Switch on Below 1 Ω

    NG : REPLACE CRUISE CONTROL MAIN SWITCH  (See CRUISE CONTROL MAIN SWITCH  )

    OK: Go to next step. 

  3. CHECK HARNESS AND CONNECTOR (CRUISE CONTROL MAIN SWITCH - SPIRAL CABLE) 
    1. Disconnect the connector from the spiral cable.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester connection Condition Specified condition
      A-1 - 3 Always Below 1 Ω
      A-3 - 4 Always Below 1 Ω

    NG : REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 2: Checking Harness And Connector (Cruise Control Main Switch - Spiral Cable)
    G05390650Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to next step. 

  4. INSPECT SPIRAL CABLE 
    NOTE: The spiral cable is an important part of the SRS airbag system. Incorrect removal or installation of the spiral cable may prevent the airbag from deploying. Be sure to read the article shown in the brackets.

    HINT:

    1. Remove the spiral cable.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Spiral Cable Position Specified Condition
      3 - C9-1 (CCS) Center Below 1 Ω
      2.5 rotations to the left
      2.5 rotations to the right
      4 - C9-2 (ECC) Center Below 1 Ω
      2.5 rotations to the left
      2.5 rotations to the right

      HINT:

      The spiral cable makes a maximum of approximately 5 rotations.

    NG : REPLACE SPIRAL CABLE  (See REMOVAL )

    Fig 3: Inspecting Spiral Cable
    G05390651Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK: Go to next step. 

  5. CHECK HARNESS AND CONNECTOR (SPIRAL CABLE - ECM AND BODY GROUND) 
    1. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      TESTER CONNECTION SPECIFIED CONDITION

      Tester Connection Condition Specified Condition
      C9-1 - A36-40 (CCS) Always Below 1 Ω
      A36-40 (CCS) - Body ground Always 10 kΩ or higher
      C9-2 (ECC) - Body ground Always Below 1 Ω

    NG : REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Fig 4: Identifying C9 And A36 Connector Terminals
    G05390652Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    OK : REPLACE ECM  (See REMOVAL )