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Fuel Pump: Disassembly: Disassembly

NOTE:

Do not try to remove the black nylon tube as it is welded to the fuel suction tube assembly. Refer to PRECAUTION .

  1. REMOVE FUEL SENDER GAUGE ASSEMBLY  Refer to step  2
  2. REMOVE FUEL PUMP 
    1. Disconnect the 2 harness clamps.
      Fig 1: Disconnecting Harness Clamps
      GTY310488Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the connector of the fuel pump harness.
      Fig 2: Locating Fuel Pump Harness Connector
      GTY311837Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the fuel pump filter hose.
      Fig 3: Identifying Fuel Pump Filter Hose
      GTY311857Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Using a screwdriver with its tip wrapped in protective tape, detach the 2 claws and remove the fuel filter and fuel pump from the fuel sub-tank.
      Fig 4: Removing Fuel Filter And Fuel Pump From The Fuel Sub-Tank
      GTY311858Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not do anything which may separate the fuel tube from either the fuel suction plate or fuel filter assembly, such as applying excessive force to the tube. Refer to PRECAUTION .

    5. Using a screwdriver with its tip wrapped in protective tape, detach the 2 claws and remove the No. 1 fuel suction support.
      Fig 5: Removing No. 1 Fuel Suction Support
      GTY311856Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Using a screwdriver with its tip wrapped in protective tape, detach the 5 claws and remove the fuel pump filter and fuel pump from the fuel filter.
      Fig 6: Removing Fuel Pump Filter And Fuel Pump From The Fuel Filter
      GTY314155Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:
      • Do not damage the fuel pump filter.
      • Do not remove the suction filter.
      • Do not use either the fuel pump or the suction filter if the suction filter is removed from the fuel pump.
    7. Disconnect the fuel pump harness connector.
      Fig 7: Locating Fuel Harness Connector
      GTY311855Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Remove the O-ring and spacer from the fuel pump.
      Fig 8: Removing The O-Ring And Spacer From Fuel Pump
      GTY312587Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 O-Ring
      *2 Spacer
      NOTE:

      Be careful not to damage the sealing surface.

      HINT: 

      If the O-ring remains in the fuel filter, remove it using a wire (1.0 mm diameter) with its tip formed as shown in the illustration.