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Fuel Injector: Installation: Installation

  1. INSTALL FUEL INJECTOR ASSEMBLY 
    1. Apply a light coat of gasoline or spindle oil to new O-rings, then install one onto each fuel injector.
      Fig 1: Identifying Fuel Injector O-Rings
      GTY161790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Apply a light coat of gasoline or spindle oil to the part of the fuel delivery pipe which comes into contact with the O-ring of the fuel injector.
      Fig 2: Identifying Correct Installation Of O-Ring
      GTY313205Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Apply a light coat of gasoline or spindle oil to the O-ring again, then install the fuel injectors into the fuel delivery pipe.
      NOTE:

      Make sure that the O-ring is not cracked or jammed when installing.

    4. Check that the fuel injector rotates smoothly. If the fuel injector does not rotate, replace the O-ring.
  2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY 
    1. Install 4 new injector vibration insulators onto the cylinder head.
      Fig 3: Identifying Delivery Pipe Spacers
      GTY164525Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 No. 1 delivery pipe spacers onto the cylinder head.
    3. Install the fuel delivery pipe together with the 4 fuel injectors, then temporarily tighten the 2 bolts.
      Fig 4: Identifying Fuel Injector, Insulator, Fuel Delivery Pipe And O-Ring
      GTY162114Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Be careful not to drop the fuel injectors when installing the fuel delivery pipe.

    4. Check that the fuel injector rotates smoothly.

      If the fuel injector does not rotate, replace the O-ring.

    5. Fully tighten the 2 bolts to the specified torque.
      Fig 5: Identifying Fuel Delivery Pipe Bolts
      GTY161429Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

    6. Connect the 4 fuel injector connectors.
      Fig 6: Identifying Fuel Delivery Pipe Clamps And Connectors
      GTY164317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the 2 wire harness clamps.
  3. CONNECT NO. 2 VENTILATION HOSE 
    1. Connect the No. 2 ventilation hose to the PCV valve.
      Fig 7: Identifying Ventilation Hose And Clamp Position
      GTY161775Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Make sure that the paint mark and hose clamp are at the correct angle when installing the hose.

  4. CONNECT FUEL MAIN TUBE 
    1. Connect the fuel main tube.
    2. Push the fuel tube connector until it makes a "click" sound.
    3. Install the EFI fuel pipe clamp.
    4. Install the fuel tube into the fuel hose clamp.
  5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH NO. 1 AIR CLEANER HOSE  . Refer to INSTALLATION - Step 2
  6. INSPECT FOR FUEL LEAK 

    Refer to PRECAUTION

  7. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY  . Refer to INSTALLATION - Step 5