Steering Column Assembly: Installation: Installation

INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering column assembly.
  
  Fig 1: Identifying Matchmarks On No. 2 Steering Intermediate Shaft Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the bolt.
  
  Fig 2: Identifying No. 2 Steering Intermediate Shaft Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 35 N*m (357 kgf*cm, 28 ft.*lbf)
INSTALL STEERING COLUMN ASSEMBLY
1. Install the steering column assembly with the bolt and 2 nuts.
  
  Fig 3: Locating Steering Column Assembly And Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
2. Connect the connectors and engage the wire harness clamps to the steering column assembly.
3. Connect the connector to the power steering ECU assembly.
  
  Fig 4: Identifying Power Steering ECU Assembly Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the connector to the power steering ECU assembly.
  
  Fig 5: Identifying Power Steering ECU Wire Harness Lock Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  As shown in the illustration, return the lock lever to its original position to connect the connector and securely push in the lock of the lock lever.
5. Install the wire harness clamp to the power steering ECU assembly.
TURN FRONT WHEELS TO FACE STRAIGHT AHEAD
CONNECT NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY
1. Align the matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft assembly.
  
  Fig 6: Identifying Steering Intermediate Shaft Assembly Matchmarks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the bolt.
  
  Fig 7: Identifying Steering Intermediate Shaft Assembly Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 35 N*m (357 kgf*cm, 28 ft.*lbf)
INSTALL COLUMN HOLE COVER SILENCER SHEET
1. Install the column hole cover silencer sheet with the 2 clips.
  
  Fig 8: Identifying Column Hole Cover Silencer Sheet
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the floor carpet.
INSTALL INSTRUMENT PANEL SUB REINFORCEMENT . Refer to INSTALLATION - Step 9
INSTALL INSTRUMENT PANEL FINISH LOWER PANEL SUB-ASSEMBLY . Refer to INSTALLATION - Step 10
INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY
Refer to INSTALLATION
TURN FRONT WHEELS TO FACE STRAIGHT AHEAD
INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
1. Using pliers, engage the claw. Install the turn signal switch assembly with spiral cable sub-assembly to the steering column assembly.
  
  Fig 9: Identifying Turn Signal Switch Assembly Claw
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the connectors to the turn signal switch assembly with spiral cable sub-assembly.
INSTALL STEERING COLUMN COVER
NOTE:
If the steering column cover is installed in the incorrect order, it will not be possible to assemble the steering column cover.
1. Engage the claw and the 2 pins and install the upper steering column cover.
  
  Fig 10: Identifying Upper Steering Column Cover Claw And Pins
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Engage the 2 claws to install the lower steering column cover.
  
  Fig 11: Identifying Lower Steering Column Cover And Claws
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Engage the 4 claws.
  
  Fig 12: Identifying Lower Steering Column Cover Claws (1 Of 2)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Engage the claw.
  
  Fig 13: Identifying Lower Steering Column Cover Claws (2 Of 2)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  Press the area around the claw to engage it.
ADJUST SPIRAL CABLE . Refer to INSTALLATION - Step 4
INSTALL STEERING WHEEL ASSEMBLY
1. Align the matchmarks on the steering wheel assembly and steering main shaft.
  
  Fig 14: Identifying Matchmarks On Steering Wheel Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the steering wheel assembly set nut.
  Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf)
3. Connect the connectors to the spiral cable sub-assembly.
INSTALL STEERING PAD . Refer to INSTALLATION - Step 1
INSPECT STEERING WHEEL CENTER POINT
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INITIALIZE ROTATION ANGLE SENSOR AND CALIBRATE TORQUE SENSOR ZERO POINT
Refer to CALIBRATION
INSPECT SRS WARNING LIGHT
Refer to DIAGNOSIS SYSTEM