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Transaxle Rear Cover: Reassembly: Reassembly

  1. INSTALL REAR TRANSAXLE COVER NEEDLE ROLLER BEARING 
    1. Coat a new needle roller bearing with Toyota Genuine ATF WS or equivalent.
      Fig 1: Installing Rear Transaxle Cover Needle Roller Bearing
      GTY159437Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using SST and a press, install the needle roller bearing into the rear transaxle cover.
      • SST: 09950-60010 
        • 09951-00190
        • 09952-06010
      • SST: 09950-70010 
        • 09951-07100

      Standard clearance

      25.1 mm (0.988 in.)

  2. INSTALL CLUTCH DRUM OIL SEAL RING 
    1. Compress the oil seal ring from both sides to reduce dimension A.
      Fig 2: Identifying Oil Seal Ring
      GTY157698Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Dimension A

      5.0 mm (0.197 in.)

    2. Coat 3 oil seal rings with Toyota Genuine ATF WS or equivalent and install it to the rear transaxle cover.
  3. INSTALL 2ND COAST AND OVERDRIVE O-RING 
    1. Coat 2 new O-rings with Toyota Genuine ATF WS or equivalent and install them to the 2nd coast and overdrive brake piston.
      Fig 3: Locating O-Rings
      GTY159435Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the O-rings.

  4. INSTALL 2ND COAST AND OVERDRIVE BRAKE PISTON 
    1. Coat the piston with Toyota Genuine ATF WS or equivalent and install it to the transaxle rear cover.
      Fig 4: Identifying 2nd Coast And Overdrive Brake Piston
      GTY159438Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not damage the O-rings.

  5. INSTALL OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY 
    1. Using SST and a press, install the overdrive brake return spring and snap ring to the transaxle rear cover.
      Fig 5: Identifying Snap Ring
      GTY157762Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • SST: 09387-00070 
      NOTE:
      • Stop pressing the press when the spring sheet is lowered to 1 to 2 mm (0.039 to 0.078 in.) from the snap ring groove to prevent the spring sheet from deforming.
      • Do not expand the snap ring excessively.
  6. INSTALL REAR TRANSAXLE COVER PLUG 
    1. Coat 4 new O-rings with Toyota Genuine ATF WS or equivalent, and install them to the 4 rear transaxle cover plugs.
      Fig 6: Locating Rear Transaxle Cover Plugs
      GTY159434Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 4 rear transaxle cover plugs to the rear transaxle cover.

      Torque: 7.4 N*m (76 kgf*cm, 66 in.*lbf) 

      NOTE:

      Do not damage the O-rings.