4WD Full Time Model
- Mount transaxle on disassembly stand. Remove clutch release lever and release bearing. Remove actuator and cable. Remove differential lock cable bracket and cable.
- Remove transfer cover. Remove plug from extension housing. Remove spring and ball. Remove rear cover and bracket. Remove extension and center differential. Remove case plug, gasket, reverse detent spring, and ball. See Figure.
- Loosen reverse check sleeve bolts. Remove shifter fork retaining bolt. Remove transfer case and shifter assembly from transaxle case. Remove bearing mounting bolts. Wrap tape around drive axle splines.CAUTION: Set all shift rods to Neutral position before removing shift rods and forks.
- Separate cases. Remove drive pinion shaft. Remove mainshaft assembly. Remove differential assembly. Mark side bearing races for reassembly reference. Remove 5th shift fork. Remove check ball plugs. Remove reverse idler gear. Remove reverse shifter rod arm and rod. Remove differential side retainer. Remove speedometer driven gear.
CAUTION:
DO NOT
allow ball to fall from reverse shifter rod arm during removal.